ABDUL KHADER KHAN

*** ******* **** ** *** # * Louisville, KY 40217 502-***-**** acwh59@r.postjobfree.com www.linkedin.com/in/AbdulKhaderKhan SUMMARY

Mechanical design engineer with 5+ yrs. of experience in design and manufacturing with solid expertise in additive manufacturing technologies, design, rapid prototyping, CAD, simulation, analysis and powder injection molding. Seeking a career focused on digital manufacturing and design for advanced manufacturing

CORE/TECHNICAL SKILLS

CERTIFICATIONS, TRAININGS & PUBLICATIONS

Certified Solid Works Professional (CSWP) by Dassault Systems (License Number - C-MMHUAW2WPZ)

Trained on Concept Laser Mlab metal 3D printing machine

A.K. Khan et al “Digital Manufacturing & Design for Powder Injection Molding” MPIF conference, Boston, USA PowderMet EXPERIENCE

Materials Innovation Guild, University of Louisville Louisville, KY Research Student Jan 2016-July 2016

Generated 3D CAD models, developed support structures, performed post processing for additive manufacturing

Performed powder injection molding simulations using Moldex3D software

Responsible for feed stock material property estimation used in molding simulations

Gained hands on experience on selective laser melting and FDM 3D printing machine

Acquired hands on experience with materials selection software CES Edupack

Supervised and trained undergraduates on Moldex3D, Solidworks softwares & involved in lab setup activities 3DSIM Louisville, KY

Research Engineer Intern June 2015-April 2016

Developed algorithms based on computational approaches of finite element method to predict how energy interacts with materials in additive manufacturing process

Performed simulations on 3DSIM’s simulation software for testing various work scenarios/parameters

Performed analysis and measurement of deformations on additive manufacturing fabricated coupons

Acquired knowledge on different additive manufacturing processes and their limitations

Worked with a diverse and multifunctional team of research engineers Advance Systems Laboratory Hyderabad, TG, India

Mechanical Design Engineer Nov 2011-Dec 2014

Generated 3D CAD models and production drawings for various configuration missiles assembly and their sub-assemblies, jigs and fixtures used for assembling missile sub-assemblies

Supervised production and integration of various sections of the missile sub-assemblies

Prepared bill of materials, integration layout drawings of the missile and printed 2D-drawings

Oversaw inspection and quality control of mechanical components, documentation and data management

Acquired management skills such as planning, coordinating, and scheduling Defense Research and Development Laboratory Hyderabad, TG, India Mechanical Engineering Co-op May 2009-April 2010

Assisted in the design, quality control, manufacturing and surface finishing processes

Gained hands on experience in CNC milling, lathe machines, and acquired software skills in Matlab, Pro-E, Solidworks, Catia, and AutoCAD EDUCATION

Masters of Science in Mechanical engineering, GPA-3.48, University of Louisville, KY May 2016

Bachelor of Science in Mechanical Engineering, GPA-71%(Distinction), Osmania University, Hyderabad, TG, India June 2011

Product design and development Additive manufacturing Quality assurance 3D modelling & analysis

Finite element analysis Design Manufacturing Research & development

Integration Production drawings Concept Laser Mlab FDM printer

Solidworks Matlab Ansys AutoCAD

Creo/ProE Moldex3D CES Edupack AutoFab

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