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Engineer Product Development

Location:
Bhavani, Tamil Nadu, India
Salary:
3.20PA
Posted:
October 25, 2016

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R.VASUDEVAN

Contact: 737*******, 822******* E-Mail: acw8de@r.postjobfree.com

Address: No. 3/89,G.madhurapuram, tiruvallur dt, PIN - 631 304

SYNOPSIS

A goal oriented professional with 7.8 Years of experience in Production Planning (Process/Product/Customer Handling Systems), presently associated with M/S. Chennai Clamptech Designer (P) Ltd, as Engineer – Production Engineering. Functional expertise in managing production operations with key focus on bottom line profitability by ensuring optimal utilization of resources.

CORE COMPETENCIES

Production planning Management

Excellent knowledge in production planning.

To maintain the quantity and quality of the products as per Customers Requirements or demands IN OREDR TO satisfy the customer.

Maintaining ISO/TS records and Documentation

Excellent Knowledge in 7 waste of production

Well experienced in Poke Yoke / Mistake proofing methods

Strong Working Knowledge in Kaizen

5S Implementation & Auditing

Quality improvement through Product and Process monitoring to eliminate the rejections

Monthly Review and Analysis of Production Status, In-house Rejections, Customer Rejections etc.,

ORGANISATIONAL EXPERIENCES

1. Chennai Clamptech Designer Pvt.Ltd, Thiruvallur

Designation : Production Engineer – production Planning & Product Development

Major Customers : Hyundai,Renault Nissan,TATA Motors,M & M & Mando India Ltd

Nature of Production : Manufacturing of Chucks,Cylinders,Wheel cylinder& Mounting plate

Period : Apr 2014 to till Date

2. metexim sourcing india pvt Ltd, Thirumizhasai.

Designation : Junior Engineer – Production Supervisor

Major Customers : Arvin Meritor,TAFE,GM,Volvo Italy,Ashok leyland,Tata Motors

Nature of Production : Manufacturing of automobile Carrier Assy,Danfoss Gear box Hsg.

Period : Aug 2011 to Mar 2014 (2.8 years)

3. Turbo Energy India (P) ltd, Sholingur.

Designation : Setter – Production

Major Customers : Ashok Leyland,Mahindra & Mahindra,Ford,Vols wagon.

Nature of Production : Manufacturing of Turbo charger, Master Cylinder,Caliper,Bearing,

Compressor Hsg,Turbine Hsg,Compressor Wheel & Turbine Wheel.

Period : Apr 2008 to July 2011 (3.3 year)

Handled Work Activities

Gained 7.8 years of experience in Production planning and production Engg in Automotive Industry

Responsible for achieving production targets.

To guide supervisors on technical & other issues

To ensure optimum usage of manpower and resources

Record production proses & failures and take corrective action

Ensure on time dispatches / deliveries

Improving the production Targets and shopfloor Neatness.

To complete Material Requirement Planning ( MRP) within specified time IN ORDER TO achieve 100% MRP and to satisfy the customers.

Communicate the schedule to production and purchase for resource and material planning

Optimized capacity utilization

Monitor inventory level

Arranging spares for New product development.

Checking the process study and continuous improvements.

Trouble shooting and programming in turning and milling.

Daily monitoring on inspection activities at shop floor

Drawing review with R&D for process feasibility

Compare the sales and production achived

Implemented the 5S in shopfloor and maintain neatness.

Having the strong knowledge of lean manufacturing.

Organized and sustaining Why-Why analysis for repeated scrap through PDCA cycle.

Doing continual improvements in CNC machines.

working for New Product

New Supplier selection

Prepare Corrective & Preventive action

Problem solving Through 7 QC tools & Poka Yoke

Prepare One Point lesson & Work Instruction

Preparation of skill matrix for machine Operators based on skill & Training level

ACCOMPLISHMENTS

Collet chuck proofed to avoid the job distirbed.

Optimizise the man power through layout change.

Manual Fixture proofed in wheel cylinder line.

Developed the 13425 Route valve body job in Turning line.

Single man cell proofed in 5038 line and avoid the Non travelling part moving.

PCD cutters developed to avoid the interpolation operation.

Achive the best captain award on 2015 and best supervisor award on 2014-2015

Implemented Poke-Yoke in machining and assembly operations with sensors and mechanical setup.

Proofed the macro power cut programme to avoid the Tap missing.

Achived the Kaizen award on 2009-10

Developed the Wheel cylinder,body machining, and End plug.

PROJECTS

Maruti – Suzuki – Compresor Housing machining cell

TATA 5038 - Compresor Housing machining cell

Hyundai– Wheel Cylinder machining cell

TRAINING

Failure mode and Effects and analysis- PFMEA

To conduct training sessions at training room as well as at production line to provide training to operators IN OREDR TO improve the skills and ability to work of the operators.

Awarness given for new trainess about machines and daily activites.

Production part approval process ( PPAP)

HANDLING OF MACHINES

AMS MCV-400, AMS-LEADER XL

NTC, AMS DART

MAKINO

CHIRON

TAKISAWA, GEEDEE WEELER

MAZAK

GOOD WAY

HASS, LEADER XL

ACADEMIA

2012-2015 : B.E,Sathyabama university, Chennai – 78.1%

2005-08 : DME, Bhaktavatsalam Polytechnic College,Kancheepuram - 88.5%

2004-05 : HSC - T.M.K.V. Hr. Sec. School- Ammaiyarkuppam Thiruvallur Dist.- 77%.

2002-03 : SSLC - Govt. Hr. Sec. School,Vanganoor Thiruvallur Dist – 84 %

PERSONAL DOSSIER

Name : R.Vasudevan

Fathers’s name : G.Ravichandiran

Date of birth : 09.03.1988

Religion : Hindu

DECLARATION

I here by declared that all the information furnished above is correct to the best of my knowledge and belief.

Place: Yours sincerely,

Date: (R.Vasudevan)



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