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Design Engineer

Location:
Redmond, Washington, United States
Posted:
October 17, 2016

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Resume:

OBJECTIVE

To obtain a full-time position leveraging 4+ years of hands-on industry experience in design & analysis, manufacturing arena utilizing software design and analysis tools.

PROFESSIONAL SYNOPSIS AND EXPERTISE

Enthusiastic engineer with 4 years of hands-on experience in automobile and manufacturing industry.

Worked in diverse fields of manufacturing, process engineering and software development.

Expertise with 2D/3D designs of project with GD&T application and cost estimation.

Experience in design and analysis of different using AutoCAD, Autodesk Inventor, Solidworks, Catia V5, PTC Creo3.0, Ansys workbench.

Proficient in Drawing, Drafting, plotting, Static and 3D modeling.

Demonstrates knowledge of lean manufacturing and continuous improvement methodologies, and looks for opportunities to implement best practices.

Ability to determine stress & strain in structure using analytical Finite Element Method.

Knowledgeable in manufacturing process such as Heat treatment, machining (Lathe operation, drilling, tapping, grinding), and basic CNC and welding.

Familiarity with specification and selection of components such as Electro-Mechanical device, gear, bearing, Conveyor belt etc.

Able to build strong, sustainable relationships with internal and external partners.

EXPERIENCE

Flexasoft, Redmond, WA Apr 2016 - Present

Design Engineer (Part time)

Project: Stick N Find Bluetooth key

Demonstrated 2D/3D designs of project with Geometric Dimensioning and Tolerancing (GD&T) application and cost estimation with lead times.

Created 3D model of Parts, Assembly, and drawings in PTC Creo.

Develops manufacturing processes by studying final product requirements.

Reported design to lead and made changes in 3D design according modifications in design.

Submit final design and produce drawing for manufacturing.

Inspect and review the test product and make changes according in design.

RASA Technology, Mumbai, India Apr 2013 - Jul 2014

Design Engineer

Reviewed and created product design in PTC Creo using DFM (Design for Manufacturing)/ DFA (Design for Assembly) as per client’s requirements.

Verified mold designs and design lay-out, in PTC Creo, for different parts according to client’s requirements.

Experienced with plastic injection molding machine for high volume consumer plastic product i.e. chair, stool, table etc.

Develops manufacturing processes by studying final product and product requirements.

Troubleshoots a variety of mold design problems of general defects in produced product under direct supervision.

Transforms specification sheets of product designs.

Create new Bills of Material (BOMs) and maintain existing BOMs on manufactured products.

Enter new part numbers into the Item Master and maintain codes and status of parts as required

Ensure proper documentation of product is maintained and accurate

Followed standard Geometric Dimensioning and Tolerancing (GD&T) process throughout designing process.

Inspected all tested products using client’s mold design, made changes in mold designs, and drafted reports.

Produced comprehensive reports according to documentation standards followed by the company.

Achievement:

Successfully designed more than 5 consumer products.

Verified & developed more than 10 mold products successfully.

Decreased rate of damaged products by changing mold design manufacturing process.

Supern Polymer Pvt. Ltd, Jaipur, India May 2012 - Nov 2012

Quality Engineer

Checked and inspected the samples from a batch of fabrication products according to GD&T and ISO standards.

Demonstrates knowledge of lean manufacturing, statistical methods, and continuous improvement methodologies to manufacturing process. Also learned Root cause analysis

Made reports using Statistical Tolerance Analysis and maintained appropriate documentation.

Executed company's quality procedures, standards, and specifications with precision and accuracy.

Coordinated and adhered to manufacturing or production processes as per national and international standards.

Achievement:

Decreased 65% rejection rate of the product significantly.

Unique Engineering, Mumbai (Andheri), India Jun 2011 - May 2012

Design Engineering Intern

Electro-Mechanical Project: Auto feed and component sorting for centerless grinding machine (component- fastening nut for Bosch diesel injector).

Discuss and Create design according to manufacturing process, durability, cost etc.

Design differentiated into four sections.

Hopper

Roller mechanism

Conveyor System

Support structure

Designed Roller & Conveyor system according to DFM process (Design for Manufacturing) and selected Electro-Mechanical device, Gear, Conveyor belt, Bearing etc. for system.

Performed partial design and assembly using Solid works (3D Solid Modeling; Part detail design and drafting; 2D drawings for manufacturing; Sectional Analysis).

Performed manufacturing process like heat treatment, lathe machining, grinding, drilling, and tapping etc. for rollers, Sheet metal and structure body.

Implemented designed parts of company’s production line demonstrating ownership of DFM.

Achievement:

Enhanced grinds per day throughout by 33% - 6000 components to 8000 components per day.

ACADEMIC PROJECTS

Lamar University, TX Aug 2015 – Dec 2015

Project: Study of Finite Element Method of gearbox by comparing Ansys analysis result with analytical result.

Created geometry of 3D Modeling in Catia V5.

Applied all boundary connotations, mesh, forces to model and ran analysis of gearbox using Ansys Workbench 14.5

Calculated stress & strain result of gearbox using analytical Finite Element Method.

Result: Showed similar results on comparison of Analytical result with Ansys Workbench result.

Sai Engineering works, Mumbai, India Jun 2008 – May 2009

Quality Supervisor

Inspected products to ensure that they meet the technical and customer specifications

Distributed sketches and procedures to engineering, production control, and inspection work station

Depending on the customer feedback, analyzed flaws and took corrective actions

Conferred with customer representatives to resolve issues

EDUCATION

Lamar University, Texas

M.S. in Mechanical Engineering, Dec 2015

University of Pune, Pune, India

B.S. in Mechanical Engineering, May 2012

CERTIFICATIONS

MSME-IGTR CAD/CAM Center, India Jan 2013 – Jun 2013

Catia V5: Learn and Design of Universal coupling joint and Bicycle chassis frame: These parts are design in Catia V5 by using Mechanical Design Product platforms- 3D Insight; Part Design; Wireframe and Surface; Assembly Design; Composite Design; Generative design.

AutoCAD: Learn 2D (Drawing, Drafting, plotting and Geometric Dimensioning and Tolerancing (GD&T) and 3D modeling (Creating and editing objects, layers.

TECHNICAL SKILLS

Design and Analysis Tools:

AutoCAD

Solidworks

Catia V5

Autodesk Inventor

PTC Creo

Ansys Workbench

Office Tools:

Microsoft Word

Microsoft Excel

Microsoft PowerPoint

OTHERS

Student Visa (F1) holder on OPT (Legal to work in USA with restrictions).



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