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Engineer Design

Location:
Singapore
Posted:
October 13, 2016

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Resume:

S SUNIL KUMAR

E-mail: acw1qn@r.postjobfree.com

PROFESSIONAL EXPERIENCE:

Present Position from Jan 2016: Design Manager, H&E., Singapore.

Leading design and Engineering team in waste water treatment, UPW (Ultra-Pure Water).

Robust, efficient design and sizing of systems in the sold projects.

Work on dynamic design and analysis of mechanical systems and equipment.

Selection techniques to obtain solutions. Review all the CAD drawings from Mechanical & E&IC vendor to ensure systems and equipment used in design are safe, reliable, cost-effective and conforms to clients' specifications. All applicable engineering codes and standards.

Design, check CAD 2D & 3D drawings for quality & quick response

Develop and maintain of engineering standard designs, work processes, checklists, documents documenting in the company quality system.

Feedback and Support on the new project such as Design, Process & Costing.

Develop and prepare technical presentation optimize the process to finish the project on time.

Design Check & approve before submitting to the End customer

Improve the coordination among team between the regional engineering teams.

Work closely with the Fabrication and Operations team to enhance and improve the overall project realization.

Selection, training and motivating team member to enhance the department’s productivity.

Attendance of company meetings/discussions with customers, consultants and government bodies as appropriate.

Jan 2014 – Dec 2015: Senior Project Engineer, Anaergia Inc., Singapore.

Leading Design and Engineering Team in wastewater treatment, anaerobic digestion system and related system for Waste to Energy Plant.

Plan, co-ordinate and execute work between mechanical, electrical and other trades in successful completion of project.

Project execution with ontime deliverables interms of co-ordinating with other groups in project management and optimisation with manufacturing process.

Lead and check equipment specification for procurement.

Design, Check Engineering design in 3D or 2D software for all related systems in Waste to Energy Projects.

Liaise with design team, suppliers, clients and stakeholders in Plant Design and Project Deliverables.

Understand on the sequence of work flow & task on individual trades.

Oct 2010 – Dec 2013: Lead Mechanical Design Eng, GE Water & Process

Technologies, Singapore.

Design of customized Water Treatment plants to cater the customer requirement – UPW (Ultra-Pure Water), UF/MBR (Ultra Filtration/Membrane Bio Reactor), RO (Reverse Osmosis)

Design of detailed Modeling of Piping layouts, Isometric drawings, Pressure vessel design, as built drawings, Codes & Standards (ASME, B31.3, B31.8, API600, ASME sec-8) using CADWorx, PDMS, Smart plant 3D.

Global support with in GE, countries like Australia, Canada, and USA. Familiar with different country design and drafting standards.

Developed and implemented a strategic plan to check the quality of drawing before sending to customers

Worked with team on site to deliver the 100% to check the construction Vs. Drawings.

July 2006 – Sep 2010: CAD Design Team Leader, GE’s India Industrial Pvt. Ltd.

Design and develop complete new product and catering new product development, design and reverse engineering support to GE’s USA team.

Designing and Modeling of skids for Water Treatment plant.

Reverse engineering of the existing products to make them more efficient.

Generating Process Flow Diagram (PFD), Piping and Instrumentation Diagram (P&ID) and Layout drawings for process flow management later for Piping Layout drawings.

Constant support to USA design team in R&D and Design localization efforts.

Preparation of engineering standards, which followed at GE Water.

Worked in Australia for three months on different projects. Which includes generating P&ID, general arrangement drawings, customized product design later for production and localization.

Worked on-site as a consultant for commissioning team for delivering the project on time.

Preparation of drafting quality standards (Drafting guidelines for different type of drawings to meet the global standards) to streamline the quality to match the standards. (Caddysap & Menus – Include proper ISO templates, Standard drawing block, equipment etc.).

Consultant to global team for drafting quality control.

Key achievements:

Major time spent at;

2006-2007: Sydney and

2010-2011: USA & Canada

Localization of Reverse Osmosis system - Designing and assembly as per the local standards and conditions saved the 40% of the manufacturing cost.

Designing of PFD and P&ID to make water purification systems per the customer requirements and later installation of the same in the sight.

Design of piping plant layout and general arrangement in 3D.

Preparation of Patent Drawings by interacting with attorneys in USA and providing design support.

Worked with different GE’s office on bubble projects.

Jan 2005 –July 2006, CAD Engineer, GE’s Global Intellectual Property & Legal Operations

Creating patent drawings as per US / German standards.

Interacting with attorneys in USA in generating pdrawings.

Providing R&D and CAD design support to GE-Advanced Material and GE-Plastics.

Key achievements:

Designed two cameras based optical imaging system for scratch-Mar quantification, which was patented in US.

Design and development of process and system for Long fiber reinforced thermoplastic (LFRT) composites - This process essentially involves passing of a fiber roving over a closely spaced pins, in a resin bath and impregnating the fiber bundle.

May 2002-Dec 2004, CAD Engineer, Kewaunee Scientific Corporation, Bangalore

Supporting Design and R&D Team in USA for the Design and Development of Scientific Equipment such as Fume hoods, Canopy hoods of type Restricted Bypass and Open Bypass and also into Design of Bio-Safety Chambers and Dampers.

Involved in product design and re-engineering in sheet metal applications, using solid works cad tool

Also job involves preparation of ECR (Engineering Change Request) Documentation and Submitting to V.P ((Eng) g,) in US for approval against ECN (Engineering Change Notification). Having Good Knowledge in Part Modeling and Assembly in Solid Works 2003/04.

The Biopolis Building, a state-of-the-art biomedical park built by the Singapore Government a project from Kewaunee Scientific Corporation’s at Involved in the Design & Development of Flexible Gas Headers for Glaxo, gsk United Kingdom

Involved in several reverse engineering projects and can do drafting as per ASME/ANSI standards, and Understanding and Creation of GD&T symbols. Reporting to the Project Manager in U.S. Good Analytical, Programming and Problem solving skills.

Localization of Supreme Air LV Fume Hood- Kewaunee's new high efficiency fume hood, offers unsurpassed safety, a host of user-friendly features, and significant energy savings. The new model uses low velocity/low volume technology to produce containment control levels below 0.05 ppm (American Society of Heating, Refrigerating and Air-Conditioning Engineers, ASHRAE 110), without any sash restrictions whatsoever! This is accomplished by using seven original fume hoods innovations this not only simplified the design but also improved the efficiency at this lower velocity.

Nov 2001- April 2002: CAD Engineer, WIPRO e-PERIPHERALS, Mysore

Designing and development of R.D. Mounting Bracket-The scope of the project is making solid model using Pro/Engineer and Solidworks of the components for prototype and to check functional aspects of the component & further the same for Tooling. Five parts of the printer model-LQ was replaced by a single part (Printer Cover) with the function being the same (Value Engineering)

LX800DX (Name of the printer model) Designing of Jigs, fixtures and Gauges using CAD software Pro/Engineer Fixtures were designed for assembling bush and Print Head grounding Plate on Carriage (Printer Head mounting part). Another fixture was designed to assemble parts on Platen (Printing part on which printer is going to make impression so, outer part will be soft).

Design and development of dummy cartridge for MINOLTA LASER PRINTER - This project involves replacement of original cartridge dummy cartridge, for conversion of costly color printer to cheaper monochrome printer for low-end market. The Color cartridge’s dimensions were measured using C.M.M (Co-ordinate Measuring Machine) and then dummy cartridge was modeled using CAD software Pro/Engineer did modeling and Prototype was made and checked with the existing one. This project was successful & the printer is running in excellent condition. This project was done for cost cutting.

EDUCATIONAL QUALIFICATION:

Diploma in Tool & Die Making (Equivalent to Mechanical Engineering), Technical Education Board, Mysore, Karnataka, India

Project title: Design and making die for Carriage” for Dot matrix printer. This project involved designing the carriage for dot matrix printer (carries printer head while printing) this is very critical component. The component was designed and later tool design was done and assisted its manufacturing of Mould.

SKILLS AND EXPERTISE

Ansys’9.0, AutoCAD, CADWorx, AutoDesk Inventor, Catia, Pro/E-Wild Fire, SolidWorks’05

MS-Office.

Diploma in Computer Hardware.

MCSA-Microsoft Certified System Administrator.

CERTIFICATIONS AND AWARDS:

Six Sigma Green Belt certified

International English Language Testing System.

Night Out Of The Town (NOTT) Award: For timely delivery and exemplary quality of CAD Patent drawings

Management Awards for on time Project completion, customer management with Six-sigma implementation.



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