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Engineer Quality

Arlington, Texas, United States
October 14, 2016

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Dallas/Fort Worth, TX - ***** (682) 240. 0008


Dynamic and enthusiastic Manufacturing Engineer with hand-on experience performing quality troubleshooting, applying quality standards and implementing Lean techniques, looking for long term full time opportunities in a fast paced environment.


Master of Science in Industrial and Systems Engineering

University of Texas at Arlington, TX, USA Aug 2014 – May 2016

Bachelor of Engineering in Mechanical Engineering

University of Pune, India July 2010 – May 2013


Process Improvement Intern, UT Southwestern Medical Center, Dallas, USA June 2016 – Aug 2016

Performed Time and motion study to reduce the patient wait times at Imaging Center.

Prepared control charts and process maps to improve the process performance and process capability.

Created and analyzed the value stream maps to remove/minimize non value added activities.

Minimized idle time of the MRI machines at the Imaging center.

Collected and analyzed the data to identify bottlenecks in the process and make improvement accordingly.

Trainee Engineer- Production, Electromech Engineers, Pune, India Aug 2013 – June 2014

Recognized the areas for improvement by executing DMAIC, Lean Methodologies, process flows, routings.

Conducted Value Stream Mapping (VSM) and prepared flowcharts resulting in reduced manufacturing lead time.

Assisted vendors in resolving Manufacturing Quality issues and submitted reports to concerned person.

Implemented Root cause corrective action, FMEA to address the issues in the defective part.

Trained employees regarding lean techniques and co-ordinate them according to assigned work.

Junior Engineer, ACE Metal Treaters Pvt. Ltd, Pune, India Aug 2009 – June 2010

Implemented continuous improvement to reduce waste, inventory and non-value adding activities to improve productivity of the firm.

Analyzed the reasons for rework, scrap, etc. and worked on to provide better quality as appropriate.

Implemented FMEA to the analysed data to find out the reason for failure of service.

Forecasted the demand for services and new products for the business purpose by taking inputs from sales and marketing and production departments.

Standardized and streamlined the work flow based on 5S techniques.


Lean Tools: 5S, Continuous Flow, Kaizen, Kanban, JIT, Takt Time.

Quality Tools: 8D, Fishbone Diagram, Control Chart, Pareto Chart, Scatter Diagram, FMEA, Root Cause Corrective Action, SPC, Line Balancing.

Metrics: Time and Motion Study, Work Sampling, Value Engineering, Process Mapping, Balanced Scorecard.

Computer Skills : MS Excel, MS Visio, Internet Applications, Auto-Cad 2010, Unigraphics Nx 6, Catia V5 R19, Matlab, Cimetron,

Familiar with ISO 9001 and Solid Works.


Diploma in Tool Engineering.

Quality Improvement and Patient Safety (UT Southwestern Medical Centre)

PLC, SCADA, HMI, Auto-Cad (2010)

SAP Certification Award


Design of an Autonomous Detection and Removal System:

Design of a system using Solid Works that can autonomously detect and remove Objects of Interest in an Urban layout using IDEFO/SADT Functional Modelling Method.

Using ANSYS to reduce Thermal Defects in Casting:

Thermal analysis of Sand Mixing Blade in Sand Casting by using ANSYS software.

Design of pattern, Location detection of thermocouples and study of sand properties.

Designed gating system based on structural property of the equipment in use.

Quality Improvement Process Using Six Sigma in Vehicle Speed Sensor:

Elimination of defects in a vehicle speed sensor through addressing issues by structured problem solving methodology with the help of DMAIC.

Quality Improvement Process Using PDSA in Microphone Malfunctioning:

Executed fishbone and pareto analysis by collecting data from customers to find out exact problems in malfunctioning of the microphone.

Design of a Double Acting Friction (DAF) Transmission System:

Design of Transmission System.

Obtained more vehicle performance at less fuel consumption.

Designed and manufactured gears and friction rollers.

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