Leonard Chukwu
Sugar Land Texas 77479
281-***-**** (Home)
832-***-**** (Cell)
acvyyh@r.postjobfree.com
PROFESSIONAL PROFILE
An expert accomplished and committed professional with deep knowledge in planning and
managing of production process, project proposal, facility and staff management, Spare parts and
process safety implementation, Logistics and supply chain knowledge and ability to negotiate
with different vendors and customers to meet deadlines to, improve on time delivery to achieve a
profitable result.
CORE QUALIFICATIONS
Excellent in facility and staff management to improve on time delivery and cost reduction
Strong knowledge of project proposal, quality and efficiency improvement
Procurement, logistics and supply chain management
Outstanding knowledge of Safety, Process improvement and Data analysis
Exceptional knowledge with SAP, Microsoft office and Project
Experience:
1/6/14 to 11/11/2015: Cameron, Houston Texas
Proposal Engineer-(Oil, Gas, Produced Water and Seawater Equipment)
Responsible for preparing job scope, cost estimates for inside sales manager and field
service team and worked with sales engineers to make final bid decisions for potential
customers
Reviewed operating condition to access and monitor corrosive condition and evaluates
the material performance in all corrosive systems
Ensure all abrasive blasting and coating activities are carried out as per the contractual
requirement and specification guidelines
Reviewed the existing corrosion monitoring tools and advises upgrading per Corrosion
control policies and procedures
Developed inspection guidelines for surface preparation and coating application
Responsible for reviewing coating specifications for pumps and pipelines projects for
different customers
Managed different projects simultaneously with major focus on time completion and cost
control, also increased sales by 10% by working closing with customers and cross-
functional project team to meet project schedules and deadlines
Liaised with Capital projects and purchasing teams to ensure customers contracts details
and scope of supply are communicated to Aftermarket field services engineers for on
time delivering, worked with field services technicians to update and upgrade field
services report per customer request.
Reviewed and interpret P&ID drawings for projects estimates for Oil, Gas and Produced
water equipment, provided technical support to sales team for customer visit for pre-bid
conference meeting
Developed and executed project proposal worth of $200,000 for produced water
equipment upgrade with a 55% margin
Increased produced water equipment order by 20% by tracking project completion rate
and closing gaps through root cause analysis
Attend technical meetings with proposal and procurement team for the securement of
scope of work and pricing for different equipment parts, including valves, instrument,
pumps and other consumable parts .
Developed and delivered a two million dollar Amine units spares part for a potential
customer with a 55% margin
8/26/13 to 1/6/2014: Cameron, Houston Texas
Plant Site Supervisor- (Oil and produced water Equipments)
Managed facility staffs including day to day facility operational activities
Planned and coordinated projects protocols for the installation of new assembly line for
Oil, Gas and produced water equipment.
Responsible for conducting facility safety audits to reduce safety incidences
Responsible for managing customer inquiries, logistics and supply chain issues to
improve facility on time delivery
Developed and implemented work instructions for the new facility product lines
Managed and executed facility maintenance programs to mitigate equipment downtime
Optimized facility manufacturing processes for the installation of new products line
designed for oil, gas and produced water equipment.
Developed checklist and corrective actions to handle all defective parts manufactured
during operations and also parts received from vendors.
Managed plant shipping and receiving inventory programs, coordinated weekly meetings
between shipping staffs, customer services representatives and procurement staffs for
planning and managing customers complains.
Worked with plant engineers to redesigned parts from new vendors acquired by Cameron,
through procedures improvement, staff training, facility and equipment upgrades and
updating plant quality systems.
Performed audits on plant quality programs, inventory management, and safety programs
to improve plant on time delivery efficiency.
Responsible for developing facility AFE's with economics justification, performed and
monitor pressure testing for the new oil equipment parts
10/22/2010 to 8/26/13: Bimbo Bakeries, USA, Houston Texas
Senior Production/Maintenance Supervisor
Review preventive maintenance program and process parameters to make sure plant
equipment are being maintained to prevent frequent equipment failures, also responsible
for planning and managing small project, monitoring of product standard with
implementation of quality control programs
Developed schedules and conduct physical and documentation safety audits for various
operational facilities to prevent safety hazards
Participated in planning and scheduling of manufacturing operations for productivity
efficiency improvement. Conduct quarterly audits on plants quality systems to verify
quality process measuring tools are in-spec and functioning correctly,
Continuously looks for ways to improve process lines by recommending good
manufacturing automated process at different lines setting, conduct pre-flight inspections
to verify all process lines parameters for the site critical equipment are within range
Provides leadership, coaching and monitoring associates in all aspect including quality
systems, cost controls, and production efficiency. Sourced and negotiated quotes and
contracts for vendors and outsourced contractors
Responsible for managing and providing implementation process to eliminate repeat
equipment failures to maintain good maintenance program
Supervised maintenance technicians, by determining their work load and schedules,
interact with vendors, city staffs and other government regulatory staffs
Direct and manage internal machine retrofit, and equipment maintenance program,
including engineering and fabrication of parts
Experience:
5/21/07 to 3/30/09: Dow Chemical Corporation Seadrift Texas
Logistics/Process Safety Engineer
Managed logistics staffs by Providing them with directions, counseling, coaching, and plant
loading skills assessment for better plant efficiency
Responsible for managing and maintaining PSM/RMP
Improved products flowbility by 40% ( worth $150,000/yr savings) by completing flex hose
replacement project with polyurethane hose to mitigate frequent flex hose failures
Improved product quality to eliminate $200,000/yr in customer complaints by installing new
explosion relief panels that reduces finished products contaminations.
Performed analysis and evaluations of process hazards by conducting risk assessment
Responsible for developing procedures and indentifying process hazards conditions that can
have adverse effect if not corrected
Coordinated process safety audits and updated new techniques by leveraging engineering
professionals
Developed and implemented best practices to track and analyze loading container efficiency,
which lead to a 3% drop in loading container usage
Responsible for training site personnels on PSM program and also audit and evaluate the
effectiveness of hazards controls for relief devices
Responsible for making sure that plant quality metric Management System Review are in
compliance with customers requirement for delivery good quality products
Responsible for managing MOC for all site process safety protocols and raw materials
receiving
Completed a $300,000 bag-house installation project to mitigate possible loading line
explosions and to maintain plant vessels mechanical integrity compliance
Actively performed field audits for Logistics process safety valves and fire alarms for global
mechanical integrity safety standard compliance
9/02/03-05/21/07- Frito-Lay Inc. Rosenberg, Texas
Process/Production Engineer
Was in charge of twenty five hourly team members for day to day operational issues
Facilities team meetings through continuous improvement process and operating procedures
Managed production cycle and daily operational activities including downtime and
scheduling for better efficiency improvement
Responsible managing all production process parameters and also conducted root cause
analysis to mitigate frequent equipment failures
Successfully implemented process to improve product lines startup efficiency
Responsible for writing process manuals and operating procedures for new installed
equipments
Implemented a program to identify process constraints and operating discipline deficiencies
Managed and completed $300,000 project for automated line installation that lead to
packaging line fill efficiency from 96% to 98.99% improvement
Responsible for hiring and training new engineers and associates for better staff enhancement
11/18/00-9/02/03: Edward C. Levy Co. Dearborn Michigan
Environmental Engineer
Prepared superfund amendment and reauthorization act-tier reports
Developed and implemented tools for managing inventory chemical storage tanks
Performed baseline environmental assessment for new facility
As required participated in annual site environmental audit for compliance purpose
Coached site personnel for environmental violations and ways to mitigates site issues
Created a efficient tracking system for chemical release inventory reports
Was in charge of site annual environmental regulatory policies and audits compliance
Performed environmental calculations for VOCs and PMs for site annual regulatory
compliance
Conducted chemical safety, environmental and hazards audits for the site
Performed inspections on a variety of operations and air pollution technology at asphalt and
aggregate plants
EDUCATION & PROFESSIONAL DEVELOPMENT
BS, Chemical Engineering,- University of Detroit Mercy, Detroit Michigan, May 2000
Masters in Global Business Administration-University Of Houston-Sugar Land
Anticipated Graduation May 2017
NACE CIP Level One Certified
Six Sigma Green Belt Training
QS-9001 audits execution experience
30-Hours OSHA General Industry Regulatory Training
Cameron Process Systems Technology and Products Training
HAZMAT/MOC Training