D MOHANRAJ
Contact No: 917*******; 769-***-****; E-mail: **************@*****.***
MAINTENANCE MANAGEMENT PROFESSIONAL
Seeking a challenging assignment in an organization of repute where my experience in predictive and preventive maintenance can be used to enhance productivity and profitability.
Performance driven, dynamic and competent professional with over 5 years of extensive experience in handling maintenance related activities in large manufacturing units.
Proven expertise in preventive, predictive and breakdown maintenance across wide spectrum of machinery, equipment and utilities in automobile and electronics manufacturing organizations.
Skilled at analyzing MTTR and MTBF to identify root cause of problem and implement mitigation strategies to enhance machine availability and usability.
Proficient in identifying, diagnosing and resolving operational problems within deadlines, planning work flow, managing multiple priorities and meeting daily targets.
Hands on experience of implementing process improvement initiatives in co-ordination with end users and suppliers ensuring cost savings, capacity utilization and ensuring equipment availability.
Functioned as process owner for EMS 14001 and TS 16949 for maintenance department. Ensured accuracy and completeness in all EW QMS records.
Promoted a quality conscious culture with focus on continuous improvement by ensuring implementation to 5S at shop floor.
Well versed with maintenance and troubleshooting of HVAC equipment.
Possess an eye for detail and sound analytical abilities; able to read and comprehend blueprints and technical documents with consummate ease.
An effective communicator with strong problem solving & decision making abilities.
FUNCTIONAL STRENGTHS
MANAGERIAL
Project Management Maintenance Operations Troubleshooting
Value Engineering Data Acquisition Supervisory Control
Industrial Process Management Root Cause Analysis Team Management
TECHNICAL
Programmable Logic Controllers Siemens ST 200 & 300; Allen Bradley SLC500 Series, Micro Logix Series
GE FANUC Versa Max; SCADA Wonderware Intouch 9.5
Distributed Control Systems Microverse
Variable Frequency drives ABB (ACS 150)
Software Siemens Step 7 Microwin 4.0 & Simantic Manager 5.4; Allen Bradley RS Logix
500; GE FANUC Versapro
Communication Networks Siemes PPI & MPI; Allen Bradley DF1 and DH 485; GE FANUC RS232
EMPLOYMENT CHRONICLE
Diesel Machinery Works Mar 2015 – Feb 2016
Shift In charge
Responsible for planning, scheduling & executing maintenance activities for CNC Service and SPM Service (Makino a81, a82, Mazak, BFW and HAAS) to enhance efficiency and productivity
Deftly executed compressor service (ELGI) and Hoist Service (Craftsman, demake and Indef)
Provided prompt and actionable solutions while troubleshooting electrical systems including
oSiemens S7-200 & 300
oAllen Bradley – RX Logic 500, Fanuc, Mitsubishi, Omron
oPLC HMI Process
oPCB Board in Fanuc Systems
oRTCC Panel
Analyzed control circuit line drawings to identify potential bottlenecks & recommend mitigation strategies
Ensured maximum machine uptime by ensuring compliance to continuous improvement techniques
Conducted breakdown and root cause analysis to identify reasons for breakdown and take corrective actions.
Craftsman Automation Pvt Ltd, Location 2012 – 2015
SUB CONTACTOR: SREE SRINIVASA ENGINEERING,
CNC Service Engineer
Responsible for predictive and preventive maintenance of the following equipment thus enhancing efficiency and reducing machine down time:
oMAKINO a51, a71, a77, a81 and DOOSAN 540/50, OKUMA and LMW
oHoist service engineering of all types of cranes
oCompressor Service Engineering for ELGI
Led efforts in evaluating and minimizing MTTR and MTBF to enhance operational efficiency.
Chithra Controls, Coimbatore 2010 - 2012
Designer – Control Board
Gained hands on experience in designing control boards and servicing PLC Control Panels.
ACADEMIA
Bachelor of Engineering (EEE), Sree Sastha Institute of Engineering & Technology, Anna University; 2010
Diploma in EEE; SSM Institute of Textile Technology & polytechnic College, Technical Board of Education; 2007
CERTIFICATIONS
Certified Automation Engineer [PGDIA- Post Graduate Diploma In Industrial Automation ], Prolific System & Technologies Pvt Ltd
PERSONAL DETAILS
DATE OF BIRTH: 27 May 1987
LANGUAGES KNOWN: English, Tamil,
COMMUNICATION ADDRESS: 12-1/20, Mariamman Kovil Street, Alampalayam, Erode,Tamilnadu.