lead corrosion engineer
Resume:
CV
I AM ASSISTANCE GENERAL MANAGER FOR CORROSION ENGINEERING
NACE MEMBERSHIP NUMBER: 670141
Nace Certified design for corrosion control
API 571 waiting exam next Aug.
NACE INTERNAL CORROSION FOR PIPELINE advanced on going next Oct.
Now prepared paper about production string wells ( depth of well – pump pressure – well head pressure – thicknece- corrosion rate)
i finish it on 20/7/2016( by my self only )
i produce it to ENI
Name Tarek Hamada Farghaly
Berth date 19 /05 /1971
Address 29 Atia Kassem St. P.O. Box: 29 Maadi
Cairo - Egypt
E- mail ***********@*****.***
Social status Married.
Home Telephone +202(3591094-7504412 )
Mobile +201001325379Egypt&+2-011********
Experience 17years in oil and gas from (Jan 1998 till now)
Languages
English Good
Qualification
1988–1992 B. Sc. Of chemistry, Faculty of Science-Cairo University, Egypt,
General Grade “ GOOD ”.
Training courses.
ATTENDANCE NACE CP3 IN CAIRO FROM 2 TO 7 MAY 2015
NACE INTERNAL CORROSION FOR PIPELINE advanced on going next Oct.
Certified NACE DESIGN FOR CORROSION CONTROL .
ATTENDANCE API 571 & WAITING EXAM
Gulf Petroleum Co.(GUPCO) Egypt .
Corrosion Inihibitors British Petroleum (BP) Guidelines. (Study by my self)
Corrosion Monitoring Manual British Petroleum (BP) Guidelines. (Study Study by my self )
Cathodic Protection in PETROMINT
Sour gas (H2S( safety course in PETROBEL
Course in safety regulations in DAPETCO Co.
Advanced course in corrosion in PETROBEL.
Corrosion, Corrosion Protection & Cathodic Protection in Egypt Information & Technology Center .
Corrosion Control Technology & Material Selection in Enppi company.
Non Destructive Testing Ultrasonic (NDT ) Level 1 in Quality Control Company.
Protective coating treatment in PETROBEL Company.
Oil and gas leadership development program from PMI
Oil and gas leadership development program from PMI MODULE 2
Experiences
PART TIME.
Instructor in International Center for Training & Development ICTD UAE & APEX-DUBIA .
Instructor in International Center for Training & Development ICTD UAE & APEX-DUBIA .
Instructor in cert training centers in ABU DHABI & Dubai for the following courses :-
Corrosion courses.
Cathodic protection courses.
Coating and painting courses.
Chemical treatment courses.
Material selection courses.
Failure analysis courses.
Instructor in Oil & Gas Skills OGS (multinational training centers in Egypt.)
CONSULTANT Corrosion & inspection IN BIN SON REFINARY
Quang Ngai Province, Viet Nam.
THROUGH QUAD PERSONNEL CONSULTANTS ( USA- HONG KONG- VIETNAM)
FROM 1/9/2012 FOR 2 MONTH.
MAIN JOB
1- FROM 1/1998 TILL NOW .
Belayim Petroleum Co PETROBEL Egypt .
(ENI Branch).
Onshore and Offshore
1998- 2003 Corrosion Engineer
2003- 2008 S. Corrosion Engineer
2008- 2010 Section Head
2010-2016 Department Manager For Corrosion Engineering
2016- Till now Assistance general manager for Integrity & Corrosion Engineering.
High H2S/CO2 production environment.
Management of corrosion monitoring/specialized inspection plans including technical content, schedule and timely execution Overseeing corrosion monitoring and specialized inspection
Programs and systems to ensure plant and equipment concerns are identified for timely actions to avoid unexpected failures or loss of containment.
To identify opportunities and actions for continued improvement of corrosion and Specialized inspection team performance.
Support and implementation of risk-based inspection method RBI, root cause analysis
RCA and other critical Inspection programs
Responsible for the management, review, supervision and approval
For Inspection support activities by specialist contractors. Failure investigations to eliminate chronic and repetitive equipment failures related to corrosion. Budget planning and utilization with minimum variation. Technically sound Inspections, recommendations and reports for routine
Maintenance and turn around activities. Developed/reviewed corrosion technical reports
Provide specialist technical advice on corrosion related matters to company’s Facility Integrity Department covering corrosion studies related Cathodic protection (impressed current and sarificial anode), chemicals treatment, prevention, monitoring and analysis. Provide advice on material selection, chemical treatments and analysis of corrosion rates for all plant equipment and facilities
Plan, supervises and implements routine and non-routine corrosion mitigation and control activities in assigned operational area. Conducts corrosion inspection on well casing / tubing, and carries out failure investigations related to corrosion attacks on wells to reduce work over.
Corrosion inspection on pipelines, processing, and transmitting and storage facilities. Provides technical advice and solutions to problems to ensure that all company facilities are adequately protected from corrosion. Provide advice on chemical treatments and their use to optimize company production and injection operations. Provide advice on material selection.
Analyzes related corrosion results and recommends remedial measures. Initiates and implement the company's policy on corrosion controls.
Familiar with Corrosion software ( Norsok, Cassandra )and activities are related to standards (British standard, NACE, ENI, API 571, API 580)
1.Well Integrity Corrosion & Chemical Control.
Follow up corrosion problems in wells.
slip-stream flush carrying the corrosion inhibitor downhole
Database and records for corrosion & scale in wells.
Set up corrosion data management system for marine & land wells
Follow up continuous corrosion inhibitor injection in wells.
Follow up continuous scale inhibitor injection in wells.
Down hole scale squeeze program at marine and land wells.
Review scale inhibitor squeeze program in wells through Baker Hughes.
Carry out tenders for downhole chemicals ( scale & corrosion…etc ).
Monitoring residual phosphonate analysis for wells suffered scale problems.
Monitoring residual amine analysis for wells suffered corrosion problems.
Applied soft ware program to calculate scale tendency for each well.
Down hole cost control due to corrosion tubing leak.
Follow up % of CO2 & H2S in the wells .
Follow up partial pressure of CO2 & H2S in the wells.
Follow up CO2 & H2S Corrosion in wells.
Apply 13%Cr string alloy in some wells (severe corrosion) to reduce work over.
Trial test 3% Cr string alloy from Tenaris Company in some wells which moderate corrosion to reduce work over.
Follow up cathodic protection for casing wells .
Corrosion log for the well casing.
Study failure on the wells due to corrosion
Inspect the string for wells from corrosion point of view.
Calculate corrosion rate for each wells through string inspection report.
Study inspection reports on pipelines and structures and facilities.
Follow up the tenders of chemicals for wells.
Propose a protection program for wells.
Advice for the material selection for wells according to corrosive environment.
Review specification of water injection plant.
Follow up corrosion problems in wells.
Database and records for corrosion in wells.
Follow up continuous corrosion inhibitor injection in wells.
Follow up continuous scale inhibitor injection in wells.
Down hole scale squeeze program at marine and land wells
Down hole cost control due to corrosion tubing leak.
Apply 13%Cr string alloy in some wells (severe corrosion) to reduce work over.
Trial test 3% Cr string alloy from Tenaris Company in some wells which moderate corrosion to reduce work over.
2.Internal Corrosion Monitoring & Chemical Treatment
Upgrade corrosion monitoring pionts ( about 70 points ) this involve :-
** Design, carry out, select locations and prepare fitting for monitoring points, injection points &chemical skids covering offshore and onshore fields (Abu Rudies field and Ras Garra field.) According to standard.
**Follow up the thickness survey – welding – hot taping & prepare material.
Follow up the tenders of corrosion equipment and chemicals.
Checking up of corrosion monitoring system, retrieving different types of coupons, cleaning & weight
(Strip, disc & scale) using Retractable system (ATEL & CARPROC), Hydraulic retriever and 2” standard (ROOHRBACK COSASCO & CORROCEAN) manual retriever.
Follow up field trials for Chemicals such as Corrosion Inhibitors, Scale Inhibitors, Multifunction Chemicals, Biocide, etc)
Follow Chemicals injection programs ( Corrosion Inhibitors, Scale Inhibitors, demulsifier, Multifunction Chemicals, Biocide, ….. etc)
Propose a protection program to ensure that company facilities are regularly treated to avoid corrosion.
Evaluate the adequacy/ effectiveness of corrosion control systems on all facilities.
Set up corrosion data management system for all plant equipment / facilities.
Carry out prequalification of corrosion contractors/ consultants for inclusion in company’s bidders list.
Provide technical advice on implementation of corrosion control measures and follow up/ monitor the implementation phase.
Carry out studies / analysis on the effect of corrosion due to changes in operation mode.
Evaluate facilities integrity and determine their remaining life based on prediction models.
Intelligent pigging inspection and cleaning pigging
Calculate Corrosion rate for the next pipelines:-
10 " Ras garra / Petreco .
22" telescopic / Petreco.
18 " PP-2 / Petreco.
18 " PP-3 / Petreco.
18 " MWP1 / Petreco.
18 " PP-3 / Petreco.
10" MWP- 2 / PP- 3 @ PP- 3.
12" CL-18/20 TO PP-3 @ PP-3.
12" Line F-10 / RLP @ RLP.
Telescopic Line outside Petreco (Water Trap).
Outlet Piico Separator @ Petreco.
Oulet Sciecs Separator @ Petreco.
Oulet Raco Separator @ Petreco.
Outlet Desalters @ Petreco.
10" R/G to Petreco @ Petreco (Water Trap).
10" SP-1 To R / G @ R/G.
6" SP-1 To R/G @ R/G
3.Cathodic Protection :-
Prepares, gain approval for and monitor costs against a budget that will enable the viable operation of the service.
Prepare technical specification and design basis for cathodic protection projects.
Prepares contract specification and participate in the bid selection process to ensure regular and corrective anti-corrosion maintenance is carried out.
Review of contractor proposed designs and specifications.
Follow up contractor schedule according to project.
Review punch list, documents, design, drawings, according to the project and company policy.
Review materials certificates of the contractor according to project and company policy.
Follow up the anti-fouling system for marine structure, fire fighting pumps and seawater intake for water Injection plant.
Design, installation, start up, polarization, monitoring and maintenance of Cathodic Protection system {Impressed Current, Sacrificial Anodes} for Pipelines, Jetties, Tanks and Vessels.
Checking cathodic interference, trouble shooting to determine the current leakage & coating defects.
Monitor the CP system and perform field survey of the CP system and issue technical report.
C.P. monitoring surveys) with Cu/CuSO4 and AG/AGCL electrodes.
CIPS- Close Interval Potential Survey- for pipelines damage coating using (Data logger & Current interrupter)
Follow up installation of deep and shallow ground bed anodes, DC-Transformers and remote monitoring.
Follow up the tenders of cathodic protection materials.
Measuring the soil resistively values.
Follow up remote operated vehicle ROV techniques for offshore pipelines.
Follow up DGPS for offshore pipeline
CATHODIC PROTECTION PROJECTS & WORKS:-
PETRECO PLANT
Tank # 01& 25 .
Tank battery (T.B.) 6-1 Tank # 34 & 38.
Tank battery (T.B.) 6-2Tank # 61.
Tank battery (T.B.) 8-1 tank # 01 & 02.
Tank battery (T.B.) 8-2 tank# 40 & 46.
FEIRAN TERMINAL
Tanks # 02, 04, 05, 08 & 09
Tank battery (T.B.) 10-1 Tanks # 06, 07 & New fire f. tank
SEPARATORS
PP-2 platform sep. no. 2210, 2220.
D-10 platform sep. no. 4210, 4310.
Raco(101 & 102 ), Sices ( D501 & D 502 ), Piico (D201& D202) & Arrow separators on Petreco plant.
Vessels
Petreco Plant Sices gas boat & Floatation Unit (new c & old (A&B))
PIPELINES
New 18 " pipeline Petreco/ Feiran terminal
Feiran Terminal 18 '' & 24" shipping berth pipelines. Offshore
10 " Ras garra / Petreco plant.
12 " LPG Abu zeinama / Petreco plant.
Water injection pipelines (7) feed the offshore wells.
New Road crossing pipelines at Sinai fields.
18" PP2 – Petrco pipeline offshore
18" PP3 – Petrco pipeline offshore
18' MWP1- – Petrco pipeline offshore.
Many offshore pipelines
4.Failure Analysis
Study failure case of Piico gas boot in BELAYIM field ( investigate the cause of the root problem and the corrective action to overcome such problems in the other vessels).
Study material selection of the heater exchanger in process area in BELAYIM field to choose the best material which overcomes the material fatigue in such equipment.
Study failure case Electrical submersible pump in SIDRI water king injection supply well#01.
How such problem is not repeated in other pumps and put the corrective action.
Failure case in the water injection pipeline.
Study failure on the equipments, facilities and pipelines due to erosion and types corrosion
5.Inspection
Participates in inspection of Company facilities to provide adequate advice on corrosion matters.
Inspect plant equipment TANKS, PIPELINES, VESSELS and facilities to determine cause of corrosion.
Inspect the string for wells from corrosion point of view.
Study inspection reports on pipelines and structures and facilities.
6.Material Selection
Gives advice on metallurgical material specifications when required, to give the best corrosion protection.
Advice for the material selection for heater exchanger.
Tubing used in Sump wells.
The alloy of submersible pump for wells which suffered severe corrosion.
Material selection for project T,B 6-2.
Material selection for pumps components in the field ( water – oil)
Material selection for valves in water injection plant.
7.PROJECTS
Upgrade for water injection plant in Sinai fields.
FEED experience for extension land oil treatment in Petreco plant
FEED experience for extension marine oil in Petreco plant.
FEED experience Fire fighting network for T.B 6-2 in Petreco plant.
FEED experience for 18" Cathodic protection Petreco Fieran pipeline.
Cathodic protection for tanks in disposal water plant.
Upgrade Cathodic protection for platforms and single wells Offshore.
8.Paints & Coatings
Prepare “inspection & test plan for specific project / company requirements/ surface preparation and painting / coating procedure.
Execute Painting / coating inspection work as per company / project inspection test plan.
Responsible for incoming coating / painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications.
Prepare all necessary QA / QC painting / coating documents and handed over to clients review.
Working on 'new build' marine vessels and various pipeline projects.
Critical inspection procedures, asset integrity and corrosion.
General arrangements, P & IDs, piping isometrics, structural drawings
Provide technical advice for coating such as selection, quality control,surface preparation and applications and apply for all tanks, separators, vessels and pipelines according to standard.
Provide technical advice and selection metallic coating such as galvanizing, thermally sprayed aluminum, electroless nickel plating and cladding.
Follow up Paints & Coatings works.
Inspection coating and linings for tanks, vessels and pipelines according to preventive maintenance schedule.
.
* 1995 – 1998 Sales Engineer. For Chemicals and Drugs . IN EGYPT COMPANIES .
Develop sales and marketing plans.
Manage market research activities.
Investigate regulation evaluate and seek business opportunities.
Develop and maintain business channels.
Conduct research and participate in market activities.
Handle communications and administrative activities.
* 1992- 1995 Military service
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