Excellant field operation,Boiler operation,DCS process control

RESUME

MAHALINGAM.R

JJ Nager,

Gobichettipalayam,

Tamil Nadu,

India.

Mobile No: 91-956******* Email: **********@*****.***

OBJECTIVE

Get a challenging career and to utilize myself in a prestigious Fertilizers or Oil & Gas company Where My skills and knowledge can honed and shared to my co-workers in full to achieve the goals of the concern & strive for its development to meet the zenith in my career and self-development to make life sensible

ACADEMIC QUALIFICATION

Diploma in chemical Technology passed at First class on1987 from ERODE INSTITUTE OF CHEMICAL TECHNOLOGY, TAMIL NADU

First class Boiler-Attendant Certificate of Competency on July 2003.

PROFESSIONAL EXPERIENCE:

Works in "Fertilizers and Chemicals Travancore Ltd (FACT)" from March 1990 to February 2014(24Years).Which is a Government of India undertaking and one of the biggest Fertilizers & Petrochemicals Manufacturing Company in India with ISO 9000&ISO 14000 Certification.

Works in "Ma'aden phosphate company" KSA from February 2014 to April 2016.Which is a world class diversified mining and minerals company. Ma'aden is a company that performs all of its actions with the most concern for human resources, health, safety, environmental and social issues.

Employer

Plant

Duration

Designation

Ma'aden phosphate company,KSA

Sulfuric Acid

February-2014] 2 Years

April-2016 ] 2 months

Senior Operator

FACT-Ltd,Cochin

Sulfuric Acid

May2011 ] 2 Years

February-2014] 9 Months

Field Supervisor

FACT-Ltd,Cochin

NPK-20-20-13

September2000 ] 10 Years

April 2011 ] 7 Months

DCS Experience: 6 Years

Senior Technician

FACT-Ltd,Cochin

Sulfuric Acid

March 1990 ] 10Years

August2000] 5 Months

Process Technician

Undergone two years intensive training in various chemical plant Ammonia, Urea, Sulphuric Acid, Phosphoric Acid and Petrochemical Division which produces Caprolactam. Gained good knowledge and experience on all aspects of process details and operation.

Employed as a “ process Technician” in Sulfuric Acid plant from 7th March 1990 to August 2000 and as a" Field Supervisor" from May 2011 to February 2014

Process : DCDA

DCS : Emerson process management, DELTA-V

Plant Capacity : 1200 TPD

Boiler Capacity: 55 TPH

Boiler Operating Pressure: 40 kg./cm2

JOB RESPONSIBILITY:

Excellent experience in Control Room & Boiler Operation with controlling all relevant parameters. Good Field operation & Supervising experience in Annual Shutdown Jobs in Convertor,Boiler,Turbine driven Air Blower, Acid Towers, Pumps, Plate coolers, Cooling towers,DM Unit,Acid storage.

Promoted as a "Senior Technician" in NPK-Plant 20:20:0:13(Sulfur) since September 2000 to April 2011 Plant capacity : 1300tpd (Two streams )

Total capacity : 2600 tpd DCS : Emerson process management, DELTA-V

Product : Ammonium Phosphate & Sulphate

Process : Granulation process

Good experience in Control Room Operation, Controlling quality parameters based on Lab report(Nitrogen & P2O5 in Product),Controlling Mole Ratio in Scrubber, Reactor, and in granulator .Controlling of level, Pressure & Temperature of Reactor & Product & Product Size .

Excellent Field operation & Trouble Shooting in Venturi scrubber, Seal Tank, Foam Controlling, Different Scrubbers, Reactor, Slurry Pumps & Flushing, Granulator, Drier, Furnace Chamber, Bucket Elevators,Screen Feed Plate Conveyor, Screens, Cooler, Product Conveyors, Crushers, Recycle Conveyors, fans, compressors, Knock out Chambers, Plate conveyors, Acid preparation unit,

and Ammonia vaporization unit. Excellent manual safe operation in field.

Excellent Experience in 5000 mt storage Refrigeration system of liquid ammonia, liquid ammonia Unloading from trucks &barge in jetty to storage tank, ammonia compressor operation, Ammonia line cooling, Ammonia line flushing.

Works as a "Senior Operator" in Sulphuric Acid Plant at MAADEN PHOSPHATE COMPANY, Ras Al Khair, Saudi Arabia since 19th February 2014 to April 2016

MPC-Sulfuric Acid Plant

Plant capacity : 4500 tpd(3 Units)

Total capacity : 13500 tpd

DCS Process : Yokogawa CS-3000

Boiler pressure : 65 Bar

Steam production : 231TPH (Each unit)

JOB DESCRIPTION: Works in the field of Furnace, Boiler, Convertor, Air Blower, Acid Absorption to control/monitor the safe operation of the plant in order the specified production qualities & quantities. Carry out regular inspection of equipment, adjustment of valves and switches

Taking and analyzing log readings from the variety of gauges and indicators. Reports any abnormalities noticed to supervisor. Participate and lead commissioning and decommissioning of equipments, vessels as preparation for maintenance.

KEY SKILLS:

Operating knowledge in Boiler,Reboilers, Pumps, Blowers, compressors,Steam Turbines, Ejectors, Tank Farm,Vessels,Liquid Ammonia loading & unloading from Trucks & Barges, Absorption & Desorption Columns, Cooling towers, Shell & tube acid coolers, Plate heat exchangers, Water Polishing units(DM) & Regeneration process, Effluent Neutralization Process .

Training Attended: *Safety Work Permit Issue *Hazardous Work Permit Issue

*Confined Vessel Work Permit Issue *Gas Test *Electrical Lockout

Safety skills:

Safe Hand over of Equipment: Lockout & Isolation, Area Barricading, Draining & Purging, Blind Installation, Ventilation, Scaffolding Inspection, Housekeeping.

SCBA Inspection, Fire Extinguisher inspection & operation, Gas Test Monitoring &checking Safe levels, Safety Shower Inspection & reporting near miss

Preparation of SOP, Safety Meeting .

Working closely with service department to ensure the "Zero" Accidents & Incidents

Maintenance, upkeep and ensure all time near misses.

Create awareness and training of personnel Permit System at the workplace and “Zero” deviations in Safety Work

Core Strength:

Ability to develop,implement, and maintain system solely utmost safely concern.

Ability to adopt new environment quickly

Solid leadership with effective contribution of responsibility and innovation to consistently meet deadlines.

Extraordinary Team work contribution & Well -Mannered communication & coordination with Superiors, Subordinates, and with service Department.

Excellent Mentor to new Trainees & to less experienced persons.

Merit Awards

Management Appreciation Certificate from MPC for excellent contribution to Safety & team work for Sulfuric Acid Plant Turnaround Jobs on March 2015

PERSONAL DETAILS Date of Birth : 03-06-1969

Age : 46years & 6 months

sex : Male

Religion : Hindu

Marital Status : Married

Nationality : Indian

Passport Number : K 5986637

Passport Validity : 15-11-2022

Languages Known : English, Malayalam, Tamil

DECLARATION

I hereby declare that all the above mentioned information are true to the best of my knowledge and belief.

PLACE: Gobichettipalayam R.MAHALINGAM

DATE:02-08-2016

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