Project Mechanical
Resume:
AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.
STANDARD RÉSUMÉ FORMAT (For Key Staff)
Name
:
HAMAD ABDULGANI AL-BAKRI
E M P. #
SA07589
Position
:
QA/QC ENGINEER - MECHANICAL
S A P #
:
* * * * 5 4 4 0
Nationality
:
Saudi
Date of Birth
:
March 11, 1982
Marital Status
:
Married
Address
:
Address
:
5183 Jeddah 21422
Cellular
:
Mobile 056******* / Tel 026448817
:
************.***@*****.***
EDUCATIONAL QUALIFICATIONS
Degree
University Name
Period (from – to)
B.S degree in Mechanical Engineering
King Abdulaziz University
2001 – 2006
ENGLISH LANGUAGE
Certification
Institute Name
Place
5 Overall band score on IELTS Exam
British Council
Saudi Arabia
TECHNICAL TRAINING COURSES
Certification
Institute Name
Place
Certificate No.
Certified QA/QC Engineer - Mechanical
Sanjary Educational Academy
India
30121675
Certified CSWIP 3.1 “Welding Inspector”
TWI
UK
Certified Welding Engineer
Sanjary Educational Academy
India
3121717
Advanced Maintenance Management
Applied Training Center
KSA
Rotating Equipment Reliability Optimization
Applied Training Center
KSA
Gear Boxes : Inspection, Maintenance & Repair
Applied Training Center
KSA
Recent Trend in Furnaces, Boilers, Heat Exchangers and Coolers in Petrochemical Plants
Applied Training Center
KSA
Certified Internal Auditor “QMS ISO 9001:2008”
Sanjary Educational Academy
India
12121726
ASNT - NDT level II : LPT, MPT, RT and UT
Sanjary Educational Academy
India
PT
9121689
MT
9121696
RT
9121703
UT
9121710
BRIEF PROFILE
I have been worked in several Aramco projects in both maintenance and hydrocarbon field and in different stages
in the central and eastern region of the Kingdom of Saudi Arabia, under the umbrella of quality, since 2006.
Conversant with ARAMCO desktop standards.
Familiar with Codes, Standards and Specifications including International standards.
Perform QA/QC functions as defined in Scope of Work, PQP/ITP and as defined by Project Manager.
Always comply with applicable Requirements of “Schedule Q”.
Coordinate, Monitor & Control site QC activates including Stage Wise Inspection at Project site.
Preparation of Project QC Documentation, including ITP's etc.
A member in Quality Internal Audit Team for M.S Al-Suwaidi Industrial Services Co. Ltd.
that conducted based on QMS – Requirements ( ISO 9001 : 2008 ).
Applying the Quality Manual through ongoing Project Work Activities and Company Internal Audit.
Summary of Work Experience (From present to previous)
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
MAINTENACE & REPAIR
T & I
Project
:
Saudi Aramco Riyadh Refinery “Tanks Cleaning, Repair and Painting Services”.
Contract #
:
6 6 0 0 0 3 4 5 5 5
Position Held
:
QA/QC Engineer - Mechanical
Period (from - to)
:
December 2015 till Date ( + 05 MONTHS )
Job Responsibility
General activities:
Responsible for all maintenance inspection activities of storage tanks, which included on; Mechanical activities, welding activities and Painting activities as per API 653, 650 and 620.
Preparing the inspection test plan (ITP) and quality control procedure (QCP).
Reviewing the construction method of statement (QMS) and making comment as per project specification, procedures and ITPs.
Performing the Material receiving inspection, In-process inspection and Final inspection for receipt, materials, equipment and workmanship.
Ensuring that Calibration of Equipment's are traceable based on Aramco standard.
Confirming that Instruments used shall be calibrated by approved Aramco specialist certified calibration company.
Maintaining all Quality records and documentations.
Conduct in-house trainings in a weekly basic.
Reporting to QA/QC Manager in a weekly basic.
Mechanical activities:
Carry out the Diesel test, Vacuum test, Holiday test and Hydro test for storage tanks as per API 653
Welding activates:
Requesting the welding procedure specification (WPS) from O&M as required by welding activities. then communicate and follow up with Aramco inspection unit for final approval.
Follow up implementation of welding procedure specification (WPS) in fabrication shop and site location.
Monitoring the welding parameters, such as : Arc Voltage, Welding Amperage, Travel speed, Pre-heat, PWHT, Consumables, Polarity, Welding position, Heat input control, Cleaning, Inter pass Temperature, Joint design on a random basis while the welding work is in progress.
Preparing the daily weld fit-up inspection report based on required fit-up inspection on welding joints & daily weld production report (weld summary sheet), as per applicable WPS.
Monitoring the welds consumable storing, Portable oven and holding oven usage and control of electrodes movements.
Preparing, Maintaining & documenting the welders qualification records (WQR's), which included on; list of qualified welders, welders qualification test record, welder’s job clearance card (JCC), daily weld production report, welder performance card, welder performance qualification test record.
NDT activities:
Coordination with NDT agency through inspection unit for inspection & testing requirements at site.
Participating for Selection of proper NDT technique.
Coordinate with NDT agency through inspection unit to select TML location and UT thickness measurement for external inspection (tanks shell and roof) and internal inspection (tanks bottom plates and shell) based on MFL.
Monitoring the performance of the work for all required NDT activities that has been done by Specialist Supplier.
Painting activates:
Reviewing the painting specifications, blasting and painting procedures. Inspection of surface preparation and painting works of tanks for compliance with Health, Safety & Quality requirements in accordance with project specifications.
Checking, verifying and recording the environmental conditions (Surface temperature, Air temperature, Dew point and RH %) before blasting and Painting.
Verifying the Abrasive materials conditions before painting that should be: Free from dust and other contaminations, Paint materials shelf life and storage condition, manufacturer batch number with correct data sheets.
Verifying the Paint materials shelf life and every receiving material, Paints mixing ratio and pot life before paint application, Paint system according to client requirements.
Updating and preparing records up to date for Blasters and painters qualifications.
Checking the Surface profile after blasting with relevant standard with Testex tape.
Inspection of painting and coating of various equipments and piping by using Holiday detector and DFT gauges during priming, mid and final coat stages and maintaining the records for all the stages of inspection.
Preparing, Maintaining & documenting the list of qualified abrasive blaster & coating applicator based on; coating applicator certification card & critical coating personnel.
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
MAINTENANCE & REPAIR
T & I
Project
:
Saudi Aramco Ras Tanura South Terminal “Sea Island # 2”.
Contract #
:
6 6 0 0 0 3 4 3 9 4
Position Held
:
QA/QC Engineer - Mechanical
Period (from - to)
:
April 2015 till November 2015 ( 07 MONTHS )
Job Responsibility
Perform the QA/QC function as per the Scope of Work.
Preparing the Hydro-test / Pneumatic test Package's.
Conducting the Pre-test Punch list prior to proceeding of Hydro-test / Pneumatic test.
Carry out the Hydro test and Pneumatic test for Pipeline system.
Witnessing the valves as per API 598, SAES-A-04 and SAIC-L-2042.
Monitoring the transfer of Heat Number on plate/ pipe off – cuts and Traceability.
Perform weekly Quality Tool Box Meeting based on 1 SAIC selected.
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
HYDROCARBON / LSTK
PROJECT
Project
:
Saudi Aramco Wasit Lateral Lines Tie-In Project at BGP&KGP, BI-10-00914
Contract #
:
6 6 0 0 0 2 7 2 4 4
Position Held
:
QC Piping Inspector
Period (from - to)
:
May 2013 till March 2015 ( 01 YEAR and 10 MONTHS )
Job Responsibility
Raised RFI's by QMIS program to Saudi Aramco PID for inspection activities.
Work according to ITP (Hold point, Witness point, Review point and Surveillance point).
Control of Non-conformance and corrective as well as preventive action and also focus assessment for probable quality losses (Note: QTB, Internal Surveillance and Internal NCR effect on Project Quality Indicator).
Prepare Hot Tap & Cold Tap Tie-In packages based on approved project procedure and specification.
Release a Pipe spools/ Saddle supports after “cutting & fit-up assembly” for Coating/ Painting and then for Final Shipment to Saudi Aramco site as per SAES-L-350 & 01-SAMSS-010
Check a Pipe Fittings Fabrication based on IFC drawings.
Surveillance inspection of fit-up and welding of piping works on daily basics.
Preparation the documents for Material Receiving Inspection as per inspection levels.
Receiving Inspection of all Mechanical Piping Materials and reviewing the MTC.
Insuring that the instruments/equipments are calibrated as per Aramco standards SAES-A-004 & SAES-L-150 before conducting a pressure test, such as: Pressure Gauge «PG» and Pressure Relief Valve «PZV».
Carry out Hydro test and Pneumatic test for plant piping system as per SAES-A-004 and SAES-L-150.
Witnessing the valves as per API 598, SAES-A-04 and SAIC-L-2042.
Perform Pressure test for HOT TAP as per client standard and specification.
Perform weekly Quality Tool Box Meeting based on 1 SAIC selected.
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
HYDROCARBON / LSTK
PROJECT
Project
:
Saudi Aramco Riyadh Refinery “Platformer Heater Replacement Project”, BI-10-00657
Contract #
:
6 6 0 0 0 2 4 2 2 6
Position Held
:
QC Mechanical Inspector & QC Supervisor - Mechanical
Period (from - to)
:
September 2013 to November 2013 for Shutdown work ( 3 MONTHS )
Job Responsibility
Review all IFC drawings, such as: “Process Flow Diagram «PFD», Piping & Instrumentation Diagram «P&ID» and Isometric Drawing «ISO»” that related to approved project procedure and specification.
Prepare 16 Hot Tap & Cold Tap Tie-In packages and 20 Test packages as per approved project procedure and specification.
Perform material receiving inspection of all mechanical materials for different inspection levels as per project standard and specification requirement (SAER–1972).
Conducting Fit-up inspection (during Fabrication and Erection of piping) at fabrication shop & site field as per project IFC drawing requirements and standard specification.
Tightening the Flanges / Flange Fittings bolts by calibrated Torque Wrench as per Aramco standard SAEP – 351.
Conducting the Punch-list of piping and mechanical activates.
Review test package closeout of all punch list items prior to pressure testing.
Insuring that the instruments/equipments are calibrated as per Aramco standards SAES-A-004 & SAES-L-150 before conducting a pressure test, such as: Pressure Gauge «PG» and Pressure Relief Valve «PZV».
Preparation of Quality Control procedure «QCP» for different work discipline.
Coordinate Non-destructive Testing «NDT» activities with the 3rd party and review of NDT reports. (Example: RT BSR PWHT RT ASR PMI Brinell Hardness test).
Witness pressure testing of piping system as per SAES-A-004 and SAES-L-150.
Witnessing the valves as per API 598, SAES-A-04 and SAIC-L-2042.
Re-instate the piping system after pressure testing as per SAES-A-004.
Prepare and issue surveillance reports and Non-conformance reports for the activities which are not in compliance to the project specifications and Aramco standards.
Preparation of Project Record Book for handing over to the client and maintain proper filing system as per SAEP-122 with full traceability for retrieving the document.
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
HYDROCARBON / LSTK
PROJECT
Project
:
Saudi Aramco Riyadh Refinery “Platformer Heater Replacement Project”, BI-10-00657
Contract #
:
6 6 0 0 0 2 4 2 2 6
Position Held
:
QC Mechanical Inspector
Period (from - to)
:
July 2012 to June 2013 ( 11 MONTHS )
Job Responsibility
Dedicated to apply the Quality Policy through ongoing project work activities and company internal audit.
Raised RFI's by QMIS program to Aramco PID for inspection activities.
Work according to ITP (Surveillance point, Witness point and Hold point).
Surveillance inspection of fit-up and welding of piping and equipment works.
Witnessing the valves as per API 598, API6D or required standards.
Ensure that the Calibration of Equipment’s are traceable based on Aramco standard.
Verifies Calibration Validity of measuring, inspection and testing equipment prior to use.
Preparation the Hydro Test Packages including Welding Summary Sheet before commences for the hydro testing.
Carry out Hydro test and Pneumatic test.
Tightening the Flanges / Flange Fittings bolts by calibrated Torque Wrench as per Aramco standard SAEP – 351.
Prepare the line / piping after Hydro testing for a Lay-up & Re-instatement.
Check a Pipe Fittings Fabrication / New Modifications in site based on IFC drawings.
Preparation the documents for Material Receiving Inspection as per inspection levels.
Receiving Inspection of all Mechanical Piping Materials and reviewing the MTC.
Entering all Material Receiving specifications in Material Receiving Log.
Monitoring the transfer of Heat Number on plate/ pipe off – cuts and Traceability.
Make Quarantine Note & Rejection Note for Non–acceptable Receiving Materials.
Perform a PMI request to 3rd party to start up the PMI for Alloy & Stainless Steel fittings.
Comparing the Chemical Composition that received from 3rd party with ASME II part A, B.
Protection and Preservation of materials and equipment’s.
Prepare and submit “Two Weeks look Ahead Schedule” for all inspections and activities for both construction and procurement phases as per the requirements of schedule “Q”.
Preparation a Project records based on SAEP-122.
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
HYDROCARBON / LSTK
PROJECT
Project
:
Saudi Aramco Qatif Bulk Plant “Additional Capacity phase – II”, BI-10-00612
Contract #
:
6 6 0 0 0 2 3 3 6 8
Position Held
:
Asst. QC Mechanical Inspector
Period (from - to)
:
October 2010 to June 2012 ( 01 YEAR and 08 MONTHS )
Job Responsibility
Work based on International codes and standards, rules and specifications.
Control of Non – conformance and corrective as well as preventive action and also
focus assessment for probable quality losses (Note : QTB, Internal Surveillance and Internal NCR effect on Project Quality Indicator).
Ensure that the calibration of equipment is traceable based on Aramco standard.
Maintain all calibration documents for all machines.
Protection and Preservation of materials and equipment’s.
Monitoring the transfer of heat number on plate/ pipe off - cuts.
Working on red line drawing “before it goes as a As-Built drawings” for different index’s :
Index A: General / Index D: Vessels including Drums, Pressure vessels, Pressure tanks and Atmospheric tanks. / Index E: Heat Exchanger. / Index G: Pump. / Index H: Paints/ Coatings. / Index L: Piping. / Index M: Steel/ Steel structures. / Index S: Utility services/ Civil work. / Index F: Furnaces including Boilers and Heaters.
Preparation the inspection report (IR) for existing pipe using UT thickness survey (that called TML = Thickness Measurement Location) based on SAEP 1135.
Preparing the hydro test packages / welding summary sheet before conducting a hydro test and release it for SAPMT approval and then PID for final review/approval.
Performing the hydro test and pneumatic test as per Aramco standards.
Preparation the Punch Item (before and after pressure test) for each pressure test packages related to piping.
Walking – through for preparation "Yes" and "No" Exception Item List.
Informing the PMT to close punch items from system based on verification in site.
Perform Quality Tool Box Meeting based on 1 SAIC selected.
Working on a Project records based on SAEP-122.
Name of Company
:
Ittefaq Steel Products Company ( Al-Tuwairqi Group )
Project
:
Steel Industrial Field
Position Held
:
Furnace Engineer
Period (from - to)
:
July 2007 to February 2010 ( 2 YEAR and 7 MONTHS )
Job Responsibility
Operation and Maintenance of furnaces such as; Reheating furnace (60 ton/hr - 120
ton/hr) & Walking beam furnace (180 ton/hr).
Startups & Shutdowns of furnaces.
Furnace lining with different types of Bricks & Refractories (based on furnace zones).
Installing the furnace equipment’s such as; burners, blowers, cooling pipes, insulations,
chimney, heaters, crude oil tank and etc.
Reducing the collapse of the Refractories through the mill running inside furnace.
Check out the Coolant system of a furnace.
Protection and Preservation of materials and equipment’s that's related with furnaces such as; Bricks, Refractories, Castable etc.
Name of Company
:
M.S Al-Suwaidi Industrial Services Co. Ltd.
MAINTENACE & REPAIR
T & I
Project
:
Saudi Aramco Jeddah Refinery “T&I of Tanks Repair and upgrade”.
Contract #
:
6 6 0 0 0 1 6 4 1 9
Position Held
:
QA/QC Engineer - Mechanical
Period (from - to)
:
August 2006 to July 2007 ( 11 MONTH )
Job Responsibility
Work based on International codes, standards, rules and specifications that are related to Tanks API 650 and API 653.
Coordinate with 3rd party to perform the Non Destructive examination (UT & MT).
Preparing documents and maintain the relative inspection activities record, such as: (standards, codes, specification, company procedure and etc).
Participate in internal surveillance report to the construction.
Maintain all calibration documents for all machines and welding equipment.
CODE, STANDARD :
ASME "Boiler & Pressure Vessels"
SEC II "Part A, Part B, Part C & Part D"
SEC V "Non Destructive Examination"
SEC VIII "Pressure Vessel Fab. Code"
SEC IX "Welding and Brazing Qualification"
ASME "Process Piping"
ASME B31.3
ASME "Piping Fittings"
ASME B16's
API
API 5L "Line Piping"
API 686 "Machinery Installation"
API 610 "Valve Hydro."
API 600 "Valves Inspection"
API 598 "Inspection and testing requirements of valves"
API 682 "seals inspect."
ARAMCO APPROVALS : (From present to previous)
Position
Status
Work Place
Contract Type
Interviewer
QC Piping Inspector
1
BGP & KGP
LSTK
MR. ABDULJALEEL SAHEB
QC Piping Inspector
2
BGP & KGP
LSTK
MR. Hefzo Rah'man
QC Supervisor - Mechanical
1
Riyadh Refinery
LSTK
MR. RASHID KHAN
QC Mechanical Inspector
Assist QC Mechanical Inspector
1
Qatif Bulk Plant
LSTK
MR. KHALID AL-KHALDI
Assist QC Mechanical Inspector
2
Qatif Bulk Plant
LSTK
MR. AMIT MISHRA
SKILLS & EXPERTISE :
Saudi Aramco approved QC Supervisor - Mechanical.
Saudi Aramco approved QC Mechanical Inspector.
Saudi Aramco approved QC Piping Inspector.
Obtaining the Saudi Aramco Schedule “Q” Certification ( Status – 1 ).
Internal Auditor according to QMS - Requirements ( ISO 9001 : 2008 )
Materials
Spare Part Data Packages – SPDP
Non Material Requisitions – NMR's
CERTIFICATE OF APPRECIATION : (From present to previous)
Appreciation Place
Project Name
Budget Index
Position
RT Terminal South
SI#2, T&I
Maintenance
QC Engineer – Mechanical
Saudi Aramco PMT
Wasit Plant
B-10-00914
QC Piping Inspector
Saudi Aramco PMT
Riyadh Refinery
BI-10-00657
QC Supervisor – Mechanical
QC Mechanical Inspector
Saudi Aramco PMT
Qatif Bulk Plant
BI-10-00612
Asst. QC Mechanical Inspector
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