Manager Management
Resume:
CURRICULAM VITAE
RAVINDRA CHINTAMAN CHAUDHARI
International Foods Co. LLC.
Industrial Area No.11, Opposite DHL, Sharjah, UAE.
E-mail :*******@**********.***
*********@*****.***
Seeking an assignment in Strategy Planning, Production Operations, Process Enhancement and Quality Control in Dairy / Ice Cream / Juice Plant .
A pro active professional having 29 years of experience in strategy planning, production operations,
Currently working as “Production Manager” in International Foods Co. LLC, Sharjah.UAE; from February 2012; Website:www.intlfoodsco.com
Overall responsibility of production planning & executing production operations.
Executed new plant’s production facility as per requirements of HACCP and Sharjah Municipality.
Installation of new Extrusion line for new products, shifting of old plant at new site & resume production within 20 days.
Develop new suppliers of raw & packaging materials for NPD from UAE as well as from globally.
Developed new recipes for new premium Brand (Dallas Cream), full range having more than 35 SKU’s with Container selection & artwork / design finalization.
To monitor finished goods stock as well as Raw & Packaging material inventory day to day to avoid shortage of materials for production. Accordingly communicate with the supplier for supply.
Monitoring output of every batch & ingredients consumption against standard recipes.
Communicate with Municipality Food Inspectors during inspection.
Also working as HACCP coordinator, giving online as well as weekly training to working staff.
Look after primary maintenance of production machineries & doing innovation in process where it is necessary.
Worked as “Technical Co - Ordinator” (From Dec.2009 to February 2012) in “ Amul Ice Cream ” (Vasudhara Dairy Ice Cream Plant, Boisar (Mumbai)), having manufacturing capacity 85,000 LPD.
Overall responsibility to run all machineries to optimum capacity.
Maintain Preventive maintenance schedule of machineries.
To select proper machinery in new projects & execute project timely.
To monitor utilization of natural resources & minimize its consumption.
To install Rotary Candy Machine.
Developed Ice Cream Freezer’s Dasher & pumps in local market with same standards for GIF 1500,GIF 600 & GIF 400 of GRAM Equipments to shave the spare parts cost.
Controlled Water as well as Electricity consumption by 3-4 %.
Installation Of ETP plant & monitor plant to operations to achieve MPCB norms of final effluent.
Associated with “ALPES SUISSES SPRL, D.R. Congo as a Production Manger.
(From 15th Oct. 2008 To 8th Nov.2009); Manufacturing Ice Cream, Juices & Lollys.
Overall responsibility of production planning & executing production operations.
To develop the new recipe’s for juices.
To feed all required data in ERP, Prepare “Bill of Materials”, Prepare unique material code numbers.
Deployment of available resources to achieve organizational objectives.
EMPLOYMENT HISTORY
Since Sep’97 To June 2008: Vasudhara Dairy
Designation: Sr. Manager (Production) - Ice Cream Plant
Long Association with Vasudhara Dairy as Sr. Manager [ Production ] - Ice Cream Plant
[Manufacturer of India’s No.1 Ice Cream Brand – “ AMUL” Ice Cream ].,Having production capacity 60,000 LPD.
A keen planner & strategist with expertise in planning & controlling the production operations as per the capacity available & sales projection.
Proven expertise in implementing stringent quality control systems like ISO, TQM to enhance quality & reduce in rejection level.
Proficiency in designing maintenance strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs.
A keen communicator honed with managerial, problem solving & organization building abilities.
PROFESSIONAL FORTE
Strategy Planning
Responsible for overall profitability of operations & accountable for strategic utilization & deployment of available resources to achieve organizational objectives.
Designing and executing systems and processes for enhanced monitoring and control of resources and improved operational efficiency.
Production operations
Planning & executing production operations & materials procurement plans in coordination with other functions.
Preparing Standard Operating Procedures, manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the management.
Supervising the production processes, systems and providing suggestions for improving process efficiency.
Proactively identify areas of obstruction/ breakdowns and take steps to rectify the machines and equipments through application of trouble shooting tools.
Process Enhancement & Cost Control
Handling operations for improvement in existing products based on market trends & requirements.
Monitoring production processes as well as implementing initiatives to achieve standardization & reduce costs
Achieving productivity improvements & eliminating non-value added operations.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in Operation & Maintenance expenditures and work within the budget.
Quality Assurance
Improving Quality / Productivity / Reliability at manufacturing with continual improvement.
Coordinating the implementation of quality standards, implementing stringent quality control systems viz. ISO 9001: 1994, ISO 9001: 2000.
Reducing rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with changing customer requirement.
Team Management
Managing the workmen for achieving the periodic production targets.
Providing direction, motivation to personnel for ensuring optimum performance.
Effectively interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics.
NOTEWORTHY CREDITS
Actively involved in production planning as per the Rolling Indent and replenishing the stocks so that buffer stock is available for all the varieties/flavours.
Fundamental in achieving sustained output of assured quality and with optimum cost and enhancement of productivity levels.
Instrumental in implementing the ISO, HACCP, EMS, TQM, SGA training, Kaizen and other allied activities of the Enterprise and maintaining the system effectively.
Acting as a member of the following groups;
Management Steering Committee for the purpose of HACCP, ISO-9000 & ISO-14000 Management System.
Core Environmental Group for implementation of Environmental Management System (IS:14001)
Internal Auditor to audit the above management systems.
Deputy co-coordinator to maintain HACCP system
Resourceful in handling 50,000 LPD of Ice cream and achieving the yearly targets of the Management.
Merit of developing many new Flavours to compete the competitor and increased the production by 26 % as compared to the previous year.
Successfully reduced the handling loss of ingredients by 20 % and increased the productivity by 15 % as compared to the previous year.
Received a certificate in HACCP system & GMP practices.
Implemented ISO 9001: 2000 and ISO 14001:2004.
Implemented ISO 22000
Visited the following companies:
Stabilizer and Emulsifiers manufacturing company i.e. “PALSGAARD” in Denmark.
The Ice cream manufacturing Machinery Company i.e. “GRAM” in Denmark.
One of the top most Ice cream manufacturing company in Germany i.e. “EISBAR”
World prestigious food ingredient exhibition i.e. “ANUGA FAIR” in Germany.
Significant contribution in fabricating semi automatic conveyer, resulting in hygienically safe product with increase in 30 % productivity.
Successfully completed the following operations:
Fitted magnetic vibraters on dry fruit feeders machines thus resulting in uniform distribution of nuts through out the product, helps rejection of final product.
Diverting line to Ice Cream freezers for direct line installation from freezer to Flavourings tanks, resulting in no mix wastages and avoiding reprocessing of mix.
Utilization of steam condensate & excess steam to condensate steam & excess steam from HTST pasteurizer collecting in separate water tank and using for crate washer machine.
Increase storage crate utilization fort primary & secondary packing materials dimensions, thus increasing per liter crate utilization and cold storage.
High fat Milk Tanker, received tanker with 18 – 20 % high fat milk, thus increasing the fat % 25-28% of milk from supplier, resulting high quantity of mix production & reduction in transportation cost.
Fitted the foot operated valves in production hall & washing room thus saving of water.
Installed Old Hardening Tunnel’s Evaporating Coil: This old (scrapped) coil installed in the chilled water return line coming from Cooling tanks,Pasteurizer & ice cream freezers. Resulting get support to IBT to maintain the temperature and reduced in Ice slab consumption.
Actively involved in undertaking the flowing steps to streamline operation:-
Training workman about “KAIZEN” system, motivate them to take initiative for minor changes in working and awarded them for value added KAIZENS.
On line job training.
PREVIOUS ASSIGNMENTS
Jan’89- Sep’97 “Vadilal Ice Cream” Vadilal Dairy International Ltd as Shift Superintendent and Assistant Manager
Responsible for maintaining better productivity by proper house keeping, hygiene through out the production plant and by utilizing maximum machine capacity and appropriate man power.
Jun’86- Jan’89 Pune District Co-op Milk Producer’s Union Ltd as Dairy Supervisor and Milk Chilling Centre In-charge
As Dairy Supervisor
oTo control on day-to-day activities i.e. Milk Processing and Packaging. Production of Dairy Products like Shrikhand, Flavoured Milk, Cream and SMP
As Chilling Centre In charge
oMilk Chilling Centre i.e. Procurement of Raw Milk, Chilling, Testing and Dispatch to the Dairies and issues relate to maintenance.
ACADEMIA
IDD (Dairy Technology) from Dairy Science Institute, Indian Council of Agricultural Research, Mumbai in 1986
COURSES ATTENDED
Attended the course at “Dalum Technical College, The Dairy Training Centre of Denmark” on manufacturing of Ice Cream.
The course content – Colours, Flavours, Emulsifiers, Stabilizers, Calculation, Raw materials, Ice cream technology, quality control and Ice cream production.
Attended the course “Understanding ISO 22000” conducted by “SAI GLOBAL Training Program”.
The course content – Implementation of ISO 22000 in existing system.
COMPUTER PROFICIENCY
Desktop Management Skills course from Aptech Computer in August 2001
PERSONAL DETAILS
Date of Birth 12th June, 1966
Languages Known English, Hindi, Marathi.
Passport No Z2006329
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