Maintenance Power Plant

Ashwani Kumar

E-mail : ************@**********.*** Passport No- J9347243

# *******.*********@*****.*** Skype id- ashwin1544

Mob # +919*********,823-***-****

Current Industry Oil & Gas/Energy/Powor plant/Automobile

Current functional Area Plant.Utility Maintenance as Senior. Engineer

Technical Qualification B.E (Electrical Engineering )

Work Experience 9 years

Job Objective

Seeking middle level assignments in Electrical Engineering/ Operations/ Maintenance / with a high growth oriented organization

Professional Profile

An Electrical Engineer with 9+ years of experience in operations/ maintenance, erection, testing & commissioning, small project management and process enhancement in the Automobile sector.

Working at VE Commercial Vehicle Ltd. (Volvo group) as Senior Engineer,Plant Utility Maintenance(unit-1,unit-2,unit-3) and reporting to Sr.Manager- Plant Head. and Previously Worked in Botil Oil Tools India Ltd as Engineer-Plant Maintenance and Amtek India LTD (AMTEK Group)as Engineer-Maintenance

Expertise in planning & execution of projects for plant set up, plant expansion, modernization and installation / commissioning of new machinery/Utility equipments.

Proficiency in designing maintenance (preventive, predictive & systematic/computerized Maintenance) strategies, procedures and methods; diagnosing breakdown problems; monitoring and controlling maintenance costs.

Proficient in performing brain storming and detailed analysis for major breakdowns and planning the corrective actions to avoid repeated failures.

Following TPM /TQM activities like KAIZEN,5S,3C,Visual Factory,, Why-Why Analysis,Horizontal Deployment,

Autonomous Maintenance (Jishu hozen), kobetsu Kaizen, Planned Maintenance

Knowledge of CNC systems of Fanuc oi series, o series and Siemens 802D Base line, Sinemics 802D Solution Line, & Hass.

Knowledge of SCADA, System different PLC like Mitsubishi, Delta, Siemens, Omron etc.

Knowledge of Ac Drive like Delta. Yaskawa L&T G7, A1000, V1000, ABB,Siemens etc.

Utilities like Transformers, VCB, Generators, Compressors, Water Pumps, ETP, STP,Air Washer, HSD System, Sprinkler System, and Fire Fighting System Connected with SCADA System & DNC System Connected with All CNC Machine.

Utilities like Transformers, VCB, Generators, Compressors, Water Pumps, ETP, Air Washer, HSD System, Sprinkler System, and Fire Fighting System Connected with SCADA System & DNC System Connected with All CNC Machine.

Experience in carrying out maintenance of Power Transformers, HT & LT switch gears, 33KV switch yard Maintenance, HT & LT Drives & ESP for routine maintenance & annual overhauls

Experience in plant re-commissioning after outages, Transformer Maintenance & Electrical / CT / PTs / CVTs relaying & protections testing.

Commissioning, Operation & Maintenance of LT/HT Switchgear,ACB,VCB,SF6 Breaker, power & Distribution transformers up to 33 KVA,,UPS, MCC,PCC,APFC, and DG up to 1000 KVA.

Programming, operation and maintenance of VFD’s as ABB, Siemens, Danfoss, Allen Bradley of different ratings at various stations as Power Plant, Boilers and Cooling tower.

Erection, Commissioning and Maintenance of HT equipment’s like HT motors, HT panels of 33KV & 6.6KV(Siemens make); 11KV(ABB make), Diesel Gensets (2270KVA,6600V), Power transformers with OLTC (5MVA,33/430VAC) & Distribution Transformers(33KV/433VAC)

Organizational Experience

Oct 2012 to till Date VE Commercial Vehicle Ltd. www.vecv.com (Senior Engineer Maintenance)

Sept 2010 to Oct 2012 Botil Oil Tools India Ltd www.botilindia.com (Engineer Maintenance)

July2009-Sept-2010 Amtek India LTD ***@*****.*** (Engineer Maintenance)

June 2007-july 2009. Hi Tech Gears Ltd www.hitechgears.com (D.E.T Maintenance)

Key Result Areas;

Project Planning & Maintenance Management

Handling Green Field project activities involving various requirements with respect to company construction/Layout preparation/layout marking/Utility/Machine installation & commissioning/, manpower & monitoring of overall project operations for ensuring timely completion in Green field Project.

Studied drawing & Execute all Electrical / Mechanical / architecture/Air & water pipe line for new Green Field Project

Selection of equipment supplier/receive quotation/finalization with Purchase and Finance dept

Hands on Experience in Installation & Commissioning of all Utility equipment like Compressor /Drier/Diesel generator/Chiller/STP/Pump house/UPS/Pipe line for air and water/Fire extinguisher/Valve/Flange

Managing resources to perform project activities in cost effective manner.

Overall responsibility for all facility engineering and maintenance functions in plant

Operations & Maintenance :

Supervising, monitoring and control of Operation activities and ensure power plant availability, efficiency with safety at work place along with plant machineries.

To ensure the maintain of smooth operation of power plant and maximize power export to Grid. Daily monitoring and control of Electricity Generation & Export, Boiler, Power Plant & aux. consumption.

Operation, maintenance, repairing and overhauling: 120 TPH Sitson make multifuel Boiler of 67 kg /cm2 g pressure & 510+/-5deg centigrade temperature, fuel conveying system, 27 MW Triveni make Extraction cum Condensate Turbine and 12 MW Triveni make Turbine, 3.00 MW Triveni make back pressure Turbine with its utilities, 2.5 Belliss make Power turbine & 120 TPH, 80 TPH Boilers having pressure 67 kg/cm2 and 45 TPH will make boiler having 45 kg/cm2 working pressure.

Operation and Maintenance of 132 KV Switch Yard.Inspection and maintenance of LT & HT Breakers & transformers. Maintenance & Operation of 45 MVA Transformer of & Maintenance of 132/11 KV Sub Station (Outdoor & Indoor), Isolator, PT’s, CT’s, CVT’s & Lightning Arrestors etc.

Load Management during the time of power crisis situation like Breakdown/shut down of single or both DGs, Grinding Halt condition or Grid failure. Also to maintain the contract demand (M.D.I.) sanctioned by UPSEB (132 KV supplier).

Commissioning, Operation & Maintenance of LT/HT Switchgear,ACB,VCB,SF6 Breaker, power & Distribution transformers up to 45 MVA,SWBD,UPS, MCC,PCC,APFC,GRP,GMP and DG up to 1000 KVA.

Programming, operation and maintenance of VFD’s as ABB, Siemens, Danfoss, Allen Bradley of different ratings at various stations as Power Plant, Boilers and Cooling tower.

–TPM/TQM concept implementation in shop floor to improve shop floor performance

–Preparation of maintenance budget and Plan AMC/Contract for equipment/Manpower planning for PM activity & control the spare/diesel/oil/consumption

–Ensure that the utilities are supplied to Production without fail

–Generating maintenance measurable data such as Mean Time between Failure (MTBF), Mean time to Repair (MTTR) for easy analysis and Management Information System

–Shutdown jobs planning/Manpower ramp-up, scheduling,execution,reporting

–Identifying areas of obstruction/breakdowns and take steps to rectify the equipments through application of trouble shooting tools.

–Hands on experience in elimination of breakdowns permanently by using TPM techniques like why-Why Analysis, OPL’s, and Kaizens & Horizontal Deployment.

–Good interaction with Production Department & carrying out planned maintenance & opportunity maintenance activities in the machinery for effective machine utilization & machine downtime reduction

Commissioning/ Testing/ Quality/Safety

–Participate in planning shop floor layout and support implementation of layout changes in project.

–Providing technical inputs & developing master specifications with needs assessment.

–Implement all Safety Related Programs, Practices and procedures related to Maintenance and plant. Eliminate accidents through regular inspection and repair of safety devices

–Implementation of safety procedures / accident prevention/AMC for Fire extinguisher

–Implementing latest tools like Kaizen, 5S, 3C to improve the maintenance work.

–Implementation of Computerized maintenance management

–Conducting Internal Audits and ensuring compliance to TS 16949, ISO 9000, and ISO 14001, OHSAS standards.

Spare Parts Management

–Managing inventory and listing down all the spares for Critical Machines.

–Re-ordering the spares once low stock level reached and rectifying the faulty modules.

–Maintaining optimal inventory by following spares planning activities such as Localization, Standardization, in house & Outdoor Servicing.

–Identifying and developing Local sources for the purpose of localizing the import spares.

Highlights

Hands on experience in Green Field Project/New machine installation/Lay out prepation

Hands on experience in preparing Time Based Maintenance Standards, yearly calendar, monthly schedule

Implemented the predictive maintenance by collecting the data based on breakdown and experience.

Enhanced the quality of daily maintenance and preventive maintenance by continuous monitoring and updating the activity improvement.

Prepared the DM & PM activity for newly coming up machine.

Significantly improved the OEE of the machine by increasing MTBF;

Hands on experience in elimination of breakdowns permanently by using TPM techniques like Why-Why Analysis, Kaizen & Horizontal Deployment,Poka Yoke

Stellar role in reducing MTTR by making significant changes.

Machines Handled;

Furnace

-Oven Varnish Furnace

-Heat Treatment Furnace-Sanyang and BGF and SAF 500

-Furnace Conveyor,Pump, & hot water generator & ENDO Gas generator & Thermopac

Utility Machines

-Cummins/sterling Diesel Generator -1000 KVA & 2500 KVA & 3000 KVA

-Pneumatic screw compressor-Atlas copco

-EOT cranes – 1, 2, 5, 10, and 20. & 50 Ton capacity Hoist and Goliath type single and double girder.

-Cooling Tower / Chillers,Boilers

-Material handling equipments/Pallet truck/Lifter/hoist/Gear box

-Water Treatment Plant-ETP/STP

Previous Assignments

Sept 2010 to Oct 2012 Botil Oil Tools India Ltd (Engineer Maintenance)

July2009-Sept-2010 Amtek India LTD (Engineer Maintenance)

June 2007-july 2009. Hi Tech Gears Ltd (D.E.T Maintenance)

Technical Qualification

B.E (Electrical Engineering) from Karnataka state open university, Mysore India from 2012 to 2015

Diploma in Electronics Engineering from Board of Technical Education Lacknow UP (Govt. Polytechnic Mainpuri) from 2004 to 2007 (Scored 69%)

12th from UP Board Allahabad (Govt. Collage Mainpuri)–from 2003-2004

10th from UP Board Allahabad (Govt. Collage Mainpuri)–from 2000-2001

Training Program Attended

Trouble shooting of hydraulic and pneumatic systems.

Training of Siemens Sinumerik 802D Base Line & Sinemics 802d Solution line Siemens training Bangalore.

Training of PLC like as Mitsubishi .Siemens’, By Krishna Automation Gurgaon HR

Training of Yaskawa L& T. Drives G7, A1000, V1000, Air ckt. Breaker L&T By Authorized

Services Center Gurgaon HR.

Training of Techniques for Good House Keeping, 5,S Maintaining Techniques By ZEN Academy

Training of Kizen, Continual Improvement, and TPM Total Protective Maintenance,

Training of, Firefighting system,

Training of ‘Team Building Skills.

Training of ‘Identifying and Developing Leadership skills,

Personal Details

Father’s Name : Late Shri Bhagwan Das

Date of Birth : 14/11/1985

Age : 30

Sex : Male

Nationality : Indian

Marital Status : Married

Language Known : Hindi & English

Passport No. : J9347243

Passport Expire Date : 24-10-2021

Present Address : Ram Nagar Dewas M.P

Pin No- 455001

Notice Period : 1 Month

Current Salary : 4.50 Lakhs(CTC)/Annum +Other Benefits

Salary Expected:

Negotiable 6 to 8 Lakhs

Declaration:

I consider myself familiar with Electrical & Electronics Engineering Aspects. I am also confident of my ability to work in a team.

I hereby declare that the information furnished above is true to the best of my knowledge.

Date:

Place: (ASHWANI KUMAR)

Contact this candidate