Father’s Name : Late Benoy Krishna Ghosh
Email : email@example.comfirstname.lastname@example.org Date of Birth : 17.08.1965
Category : General
Seeking assignments with a leading organization in Plant Operations, Quality Control, engineering, Project and Erection & Commissioning in the Steel, Metal, Chemical & Infrastructure Industry
A seasoned professional with around 23 Years of experience both in India and abroad like Nigeria, Bosnia and Zimbabwe in Plant Operations, Project, Engineering,Hot repair and Cold repair, Troubleshooting and Erection & Commissioning in Coke Ovens & Coal Chemical Plant.
Technology selection, project management
Received training for TPM, Six Sigma, Value Engineering & Managerial skills.
Adept at handling Commissioning, Heating& Regulation, Operation also Hot repair and cold repair of battery.
Comprehensive exposure to test run of all process units in By-product plant.
Material and gas balancing.
Diligent communicator with strong relationship building & leadership skill and multi - tasking abilities.
Making all technical recommendations for the equipments and materials.
Preparing Due diligence report for rehabilitation & reconditioning of old plants.
Co-ordination with designer for optimisation of design aspects.
Co-ordinating with Government agencies & statutory authorities to get environmental & pollution control clearance and consent for OPERATION certificate.
Developing a motivated team to achieve organisational goals.
Laying down efficient transparent system.
Scrutinising processes & field parameter of equipment to ensure adherence to standards.
Conducting training programs time-to-time to enhance the skills of the subordinates and as a result gain improved productivity.
Handling process monitoring & optimization, work permit system & follow up activities.
Coordinating plant activities with the accountability for strategic utilization & deployment of available resources to achieve organisational objectives.
Looking after filling of cylinders & conducting safety checking; manufacture of blending products. Taking care of total loading & unloading of tank trucks.
Planning raw material procurement, production, quality control, technological discipline, despatch, customer feedback and grievance addressal, technical discussion and contract finalisation with agencies in Russia, China, U.K., U.S.A. & Germany.
Developing of monthly and yearly business plan depending on demand, planning of raw material on day to day basis, raw material handling, logistics and inventory control.
Ensuring safety for both men and equipment.
Ensuring proper preventive maintenance to achieve ZERO breakdowns.
Achieving productivity and yield as per design norms. Quality Control
Ensuring compliance of various quality measures.
Implementing ISO 9000 standards and maintaining the relevant documents.
Practicing quality standards with key emphasis on improving quality.
Creating of SOP’s member of ISO 9000 team.
Resolving customer complain on quality aspect.
Implementation of TQM in an organisation.
Erection & Commissioning
Installing and commissioning as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities; planning & effectuating maintenance schedules for equipments.
Steering the erection & commissioning of Process house machines.
Maintaining construction & erection of 7metre tall coke oven battery
Erection of 4.3 m Chinese design stamp charge battery
Installation of 6 MW DG set with all its auxiliaries like air ventilation system, cooling tower etc
Installation and successful test firing of 14 TPH COG fired boiler
Installation of total steam network as per IBR norms Operations
Directing heating & regulation of 7metre/5.5 m. tall coke oven battery
Managing the following Operation of:
7metre/5.5m. tall coke oven battery
Coal handling plant, coke dry cooling plant,coke sorting plant
Coal chemical plants.-Ammonium Sulphate, Crude benzol etc.
Optimizing in coal blend selection w.r.t. cost & quality
Handling Hot repair and cold repair of battery
Overseeing test run of all process units in By-product plant
Operation of chemical plants like fertiliser plant, benzol distillation plant, tar distillation plant, sulphur recovery plant, waste water treatment plant etc.
Marketing of coke and By-product like Ammonia Sulphate, Benzene product etc.
Readiness of battery heating system with LPG
Operation of coke dry cooling plant
Operation of material handling plant
Sep’90 – Mar’05 at Visakhapatnam Steel Plant, RINL as Deputy Chief Manager After Joining as Management Trainee (Technical)
Apr’05 – Mar’06 ASCL, Nigeria
Apr’06 – Jul’07 GIKIL, Bosnia
Aug’07- Apr’08 Ispat, DOLVI, Mumbai
May’08-Oct’10 JSL, Jajpur
Nov’10 –Dec’12 ESSAR ENGINEERING SERVICES, Hazira for ZISCO, Zimbabwe From Jan’13 doing literature review for PHD on effect of coal petrography on it’s carbonisation process.
Received recognition as Nigeria’s total operation incharge of coke oven and coal chemical plant doing cold commissioning and training of locals.
Attained the place of only Indian expert in total works looking after CO& CCP, Tar distillation,Benzol distillation, Power plant etc. directly reporting to Executive Director(works) at Bosnia
Implemented total quality management.
Improved process efficiency, productivity &quality
In my assignment in Bosnia through different cost reduction project saved more than 1.6millionUSD in about one and half year.
Bracket of anchorage in 7m tall battery was frequently failing due to big monsoon in India effecting battery life. Design modified and problem solved.
Development of different mathematical models to correlate output quality w.r.t. input quality along with cost optimisation and customer satisfaction.
Design modification to strengthen anchorage system in 4.3m Chinese design stamp charge battery
Preparation of ZISCO, Zimbabwe due diligence report, BOQ preparation,EPC document, Technical specifications for refurbishment, capital repair, materials, discussion with vendors like OTTO,UHDE,OKKOS,IMASA,FOSBEL,SINO STEEL etc. for different Coke Oven and By-Product plant package finalisation.
Making proper recommendations on HWANGE coal, Zimbabwe. The Growth Path:
Sep ’90- Sep ’’91 Management Trainee
Oct ’’91-Dec’93 Junior Manager
Jan’94-Dec’96 Assistant Manager
Jan’97-Dec’99 Deputy Manager
Jan’00- Jun’04 Manager
Jun’04-Mar’06 Deputy Chief Manager
Apr’ 06-Apr’08 Assistant General Manager
May’08-Oct’10 Deputy General Manager
Nov’10-Dec’12 Associate Vice President
Presently doing self study on coal properties.
Pioneered with the construction of 7m tall coke oven battery first time in India followed by commissioning, heating and regulation, operation and repairs.
Effectively worked with major clients such as TPE, GIPROKOKS of Ukraine, Shougang China and MECON, M.N.DASTUR of India.
Attained distinction for being the incharge of heating and regulation and also incharge of total battery and incharge shift of total coke ovens managing from raw material handling
&preparation to product dispatch.
Operation of CDQ plant
Working as unit head with a team of operation, mechanical & electrical maintenance, instrumentation and refractory.
Making 4.3M tall stamp charged JSL coke oven battery ready for heating and commissioning with the concept of LPG under firing for emergency situation.
Conversant with SBU concept which was introduced in COBPP of VSP. Academic Credentials
2005 : P.G.D.C.A from Pondicherry University
1998 : M.B.A (Marketing) from I.G.N.O.U
1990 : M.E (Physical Metallurgy) from Bengal Engineering College, Shibpur -71.2 %( 1st Class)
1988 : B.E (Metallurgical Engg) from Bengal Engineering College, Shibpur – 66.67 %( 1st Class)
1983 : Higher Secondary from WBCHSE – 61.6 %( 1st division) 1981 : Madhyamik from WBBSE-63.5 %( 1st division)
Successfully got nominated by VSP management as Director (Business Development) & Treasurer in Visakhapatnam Steel Plant Employees Consumer Co-operative Stores with 11 Outlets and expanded to20 outlets from Apr’00 to March’05. Turnover increased by 4 times.
Interacted with MNC like UNILEVER, Colgate, P&G etc and NAVRATNA like IOCL management for stores development. This co-operative store was noted largest in Andhra Pradesh.
Active participation in construction of new KALI TEMPLE at UKKUNAGARAM.
Social service rendered during any natural calamities through UKKUNAGARAM KALI BARI society.
As elected student representative in B.E. College took part in different development activity including initiating proposal for deemed university.