Diploma metallurgy with 11years experience in cold rolling QAQC depart
Resume:
Address :H-***-SALAJ HOMES,
P.P.JAKATNAKA,SURAT,
395005-INDIA.
CURRICULAM VITAE
P. VENKATA RAMANA
DATE OF BIRTH
*********@*****.***.
*******@*****.***.
NATIONALITY
INDIAN.
Cell phone
MARITIAL STATUS
MARRIED.
Career Objective
Looking for an ambitious career in an environment where I can use my skills and potential to achieve the objectives and at the same time fulfilling my career ambition and reaching higher goals and achievements which will be of great recognition.
Education Details :
Degree/Diploma
Year
Board/University
Marks
Diploma in metallurgical Engineering.
2004
S.B.T.E.T.Technical education board, Hyderabad.
62.30%
S.S.C (10TH Class).
2001
State board of Secondary Education, Hyderabad
77.50%
Industrial Training:
Name of Organization
Department
Duration
WIDIA INDIA LTD
Heat treatment Dept.
6 Months
N.B.F.A.L,Paloncha, A.P
Production (Melting) Dept.
6 Months.
Working Experience :
Name of Organization
Department
Duration
M/S ESSAR STEEL INDIA LTD
QAQC-ROLLING
11 Years (Present)
I hereby declare that the information given above is true to the best of my knowledge. P.V.RAMANA
1
Total Experience: 11 Years Essar Steel India Ltd Hazira, Surat, Gujarat, INDIA
Current Role: Shift In charge CRM-QAQC (Pickling, 6Hi Rolling Mill, CTCM-Rolling Mill, ECL, BAF, TEMPER MILL, FINISHING LINES (CTL, SLITTING Lines),Galvanizing Lines, Auto & Manual CTL Lines .
Roles & Responsibilities:
AS A QC-INSPECTOR:
Online Inspection Experience at i.e. PICKLING Lines,6Hi Rolling Mill,5Stand Tandem Mill, Galvanizing Lines, ECL Line, BAF(Annealing Line),Auto CTL Lines, Cold Skin Pass Mill(Temper Mill),Finishing Lines (Slitting, Trimming &recoiling Lines).
Inspection Experience at Skin pass mill while stabilizing the same from CQ to IF Grade coils.
Testing of Materials as per Standards of ASTM, IS-513, JIS, EN, DIN, FORD, BIS.
Testing Experience on UTS Machine (Zwick,Instron), Hardness Testers (Rockwell, Vickers),ECV Machine,
R-Bar Testing Machine, Ra (Roughness Testers),
AS A QA/QC-INCHARGE:
Daily, Weekly and Monthly EIS –QAQC Reports Preparation.
Ensuring of Daily and Monthly Targets with CO-ordination of PPC.
Ensures Manpower Management in Shaft Floor.
Supervision & extend my co-operation to Sub- ordinates & Ensuring training of sub-ordinates.
Man Power Control with Technical support, Building Generic skills to sub-ordinates while tightening up all the Inspection strategies.
Conducting training Sessions for shaft floor team members for their Improvement.
Coordinating with line inspectors for all Quality Related Online Issues.
Exaggerating out defect generation possibilities in overall processes & cease them up to their possibilities with various actions on the spot.
Liquidation of Properties Failed Material & Attach To Other Customers,
Route Cause Analysis Of Failed Materials,
Experience in Material Failure Analysis,
Documentation: Preparation of Technical delivery condition based on which Orders are taken.
Generating Production reports on daily, fortnight, and monthly basis
Regular Quality Curb on the basis of req. Parameters & Customer Requirement, Minimization of Quality Complaints.
Root cause analysis of MAJOR / CHRONIC defects.
Quality assurance: Regular checking of process records on the basis of required parameters and customer requirement, Minimization of Quality Complaints.
Ensuring Cost Reduction due to Quality Issues.
Liquidation of Diversion Qty-CRM & CRCA (HRPO,CRFH,CRCA&GALMaterials),
Develop SOP’s for SKIN PANEL CUSTOMERS of MSIL, TML, MIL, NISSAN, Ashok Lay land, VW, Ford.
Quality Block - Timely quality clearances as per daily FG plan.
Strong commitment for Minimize or control in In-plant Quality Diversions
I hereby declare that the information given above is true to the best of my knowledge. P.V.RAMANA
2
Assuring maintenance of Quality standards in the entire processes of Galvanizing (GP), CRCA, CRFH and HRPO Products.
Control on NCO generation due to Quality Issues.
Reduction of Rework Loads in Finishing Lines-CRM-CRCA Area.
Focus on Reduction of In-Plant Rejections,
Co-ordinates with Operation and TCG to control the Internal & External Customer Complaints.
Proactive-Customer Visits to know their Requirements.
Coordination with Internal & external Customers and Suppliers for new and future supplies,
Quality block to be controlled - FG to be controlled within 2 days.
Timely Ensure TPI clearances as per Sale Order.
NCO monitoring and controlling on daily basis.
Customer complaints verification and Route Cause analysis.
Ensuring new Product accreditations and approvals as per business requirements and timely renewal of all existing product approvals.
Support Product Development Projects and Process improvement projects in collaboration with R&D.
Co-ordinate with R&D team for new Product development in Essar.
Product development: Implementation of new products & Grades and their monitoring and further improvement by continuous analysis.
Focus on quality and stabilization of Value Added Grades.
Implementation of 5S Culture in our Working Area.
To Ensure 100% Safety on the shaft floor at Finishing Lines.
Strengthen safety campaigns & training to achieve LTI free year.
Ensure health check-ups of Employees /Contract Workers (100%).
Implementing of HSE Practice in Shaft floor, horizontally deploy Best practices in HSE and Adherence to Safety Norms as per Safety Policy.
Ensure availability and calibration of all testing & measuring equipment.
Ensuring safety practice as a part of Job Safety Analysis is which takes care of both Man and Machine.
Skills:
Customer Complaint Handling,
MS OFFICE (Word,Excel,Power Point, Paint),
Positive attitude and positive mindset,
Supervision,
APQP,PPAP,FMEA,CAPA,
Good Communication Skills,
Good Listening Skills,
Ability to take new challenges,
inspection & Testing of materials,
Data analysis,
CAPA, TQM,
Good Management Skills,
I hereby declare that the information given above is true to the best of my knowledge. P.V.RAMANA
3
Decision Making Skills,
Good Analytical Skills,
Customer focus,
Internal customer service,
Route cause analysis,
Hard working,
Trouble shoot analysis,
Good team player,
Team Buildup,
Awards & Certifications
Certified QC Inspector in ESSAR STEEL for Automotive Customers,
Received PAA Award for Highest FG Generation in 2013,
Received PAA Award for Controlling of Defective. Material From Cold Rolling Mill -2014,
Received PAA Award for Controlling of Defective. Material from Cold Skin passes Mill-2014-2015,
Received PAA Award for Jun-2015 for Control of Customer Complaint due to Wrong TDC/Sales order,
My Cost Reduction Sujhav was selected for HOF (Hall of Fame).
Projects: (Quality Improvement Projects):
Reduction in diversion by 52% due to Poor Spredability of Oiling in CRCA Materials.
NCO/Diverted MATERIAL PROCESSED AT HAZIRA AND MAKE PRIME.
100% Elimination of Chatter marks in CRCA (COLD ROLLED CLOSE ANNEALED) MATERIAL in AUTO GRADES (EDD, IF).
To reduce rework, load parameter stabilization for EL04/EL05 to achieve % elongation in single pass.
Improvement in peak count of surface texture for automotive grade steel (EDD&IF)-(Team member).
Computer Knowledge:
Operating Systems Windows 95 to XP
Office XP (Microsoft excel, PowerPoint, word)
SAP (USER DECISION).
Good internet knowledge.
Interests:
Cricket, Volley Ball, Exercise, Gardening and Traveling,
Languages:
English, Hindi, Telugu and Gujarati.
I hereby declare that the information given above is true to the best of my knowledge. P.V.RAMANA
4
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