Engineer Quality

JOHNS M. RAJAN

QA-QC Engineer

Al Muthamid

Dubai

E-mail: ***********@*****.***

Mob (UAE): +971-*********

Mob (IND): +91-828*******

EXECUTIVE SUMMARY

Bachelor of Technology (B-Tech) in Mechanical Engineering with total experience of 3 years in Oil&Gas/Construction at M/S SHELL Qatar-Pearl GTL, Cochin Refinery as a Mechanical/QA-QC Engineer.

Certified as a Welding Inspector (AWS-CWI) under American Welding Society, (Certification No: 15072851)

Experience in Oil and Gas field includes Quality management systems, International Codes & Standard, ISO9001, ISO14001 OSHMS18001, Internal Auditing and Quality procedures, Piping works, Shutdown works, Flawless quality control and assurance, welding and material inspection.

Certified as ASNT Level II personnel in Nondestructive Testing.

Training from Qatar SHELL on Quality Control & Quality Assurance and Risk Assessment.

Training on Heating Ventilation and Air Conditioning (HVAC)

Auto CAD Level I&II Completed

Currently on visit visa UAE (Till 19-Jan-2016)

Emphasis on customer satisfaction and developing client relationships.

CERTIFICATIONS & TRAININGS

Certified Welding Inspector (AWS-CWI) Training and Certification under American Welding Society, ( License No : 15072851 ) from Institute of Inspection Technology & NDT Resources, Cochin, Kerala

Completed training and certification on AUTO CAD Level I & Level II.

Training on ISO Awareness programs ISO 9001:2008, ISO 9001: 2008 Internal Audit, ISO 14001: EMS Awareness Training Programme

Certified as ASNT Level II personnel in Nondestructive Testing as per ASNT-TC -1A for (PT, MT, RT, and UT) from Global Academy of Quality Controlling, Ernakulum, and Kerala.

Completed certificate course on Heating Ventilation and Air Conditioning (HVAC), at ACE training institute, Edapally, Cochin.

PROFESSIONAL EXPERIENCE

QA/QC Engineer, M.B.M Engineering Pvt. Limited, Ernakulum, Kerala, India.

Duration : SEPT 2012 to OCT 2014.

Project : Heat Exchanger works and Shutdown Works

Client : BPCL Cochin, Fertilizers and Chemicals Travancore Limited (FACT) Cochin.

Job Responsibilities

•Inspection of materials of construction & reviewing the material Inspection Report certificate.

•Responsible for implementation of the company quality management system with Coordination of Head QHSE.

•Familiar with Quality Management System ISO 9001-2008, ISO14001 OSHMS18001, Internal Auditing and Quality procedures.

•HSE and QMS Manual Preparation and Conducting QMS Internal Audit

•Planning / organizing and checking of work progress & schedules to meet the deadlines/target dates & implementing QA/QC plans.

•Conformation of materials and welding consumables with drawings and codes.

•Implement the Quality Control Intervention points on the Inspection and Test Plans, ITP (Surveillance, Witness, Hold Point and Record Review)

•Monitors, Records and Clearing of QC Related Punch Items

•Visual inspection of weld joints and parts.

•Review of Material Test Certificates.

•Preparation of ITP and WPS.

•Risk assessment preparations.

•Preparing Quality records documentations and QA/QC Document Reviews.

•Familiar with Fabrication and erection of piping systems and equipment.

•Fit-up inspection for weld joints.

Flawless-QA/QC Engineer, Madina W.L.L, Doha, Qatar

Duration : 20th Jan 2015 to 15th April 2015

Project : Major Turnaround-1 (Pear GTL MTA-1)

Client : M/S ROYAL DUTCH SHELL, Ras Laffan City, Qatar

Job Responsibilities

•Carrying out preliminary inspection of materials of construction & reviewing the material Inspection Report certificate.

•Holds regular status meeting with QC team.

•Effectively communicates relevant project information to superiors.

•Ensures that all welds meets the Project Requirements

•Ensures that repairs are done correctly and accurately to comply with the Project Specification

•Ascertains that Safety for Welding, Testing and Related Activities are being implemented

•Initial inspection of equipment’s those are included in the shutdown process.

•Checking the flange faces, Exchanger channel cover face, valve face etc.

•Evaluating the Inspection Report- Flawless Cleanliness.

•Inspection of new Gaskets and new Flanges according to Isometric drawing.

•Evaluating non-destructive testing (MPT, PT DPT, RT and UT) of weld joints.

•Hydro testing of equipment’s and pipe lines.

•Evaluating Boxing-up of equipment’s and Inspection reports- Flawless Tightness

•Preparation of Box-up certificates

•Coordinating and carrying out final Box Up inspection with clients.

QA/QC Engineer, M. D. E. I Pvt Ltd., Ernakulam, Kerala, India.

Duration : 20 April 2015 to 31 August 2015

Project : Integrated Refinery Expansion Project (IREP)

Client : BPCL Cochin, Kerala, India

Job Responsibilities

•Ensure that the welding activities are performed as per the client/project specification requirements

•Responsible for weld visual inspection of joints.

•To inspect Fit-up inspection on pipe to pipe, Hydro testing of valves and pipeline

•Dimensional inspection of structural work with respect to Fabrication drawings.

•Cross checking of fabricated assembly parts with drawings

•Familiar with Quality Assessment methods.

•Maintaining quality records as per quality management system requirements.

•Inspection and Review of non-destructive testing reports of weld joints.

•Witnessing of welding procedure qualification tests.

•Preparation of ITP and WPS.

TECHNICAL SKILLS

PROGRAMMING LANGUAGES: C++

MECHANICAL SOFTWARE: Auto CAD, Pro-E, Mini-Tab.

EDCATIONAL PROFILE

Degree/ Examination

Name of the Institute

Board/University

Year

Percentage/CGPA

B.TECH (Mechanical Engineering)

KARUNYA UNIVERSITY

KARUNYA UNIVERSITY

2012

7.34

PLUS TWO

ST.IGNATIUS HIGHER SECONDARY SCHOOL,kanjiramattom

(State)

BOARD OF HIGHER SECONDARY EXAMINATIONS, KERALA

2008

89.5%

SSLC(X)

M.A.M.H.S.S., Puthencruz (State)

BOARD OF PUBLIC EXAMINATIONS,

KERALA

2006

88.4%

PERSONAL DETAILS

Age & Date of Birth : 24, 5- OCT- 1990.

Nationality : Indian

Visa Status : Visit Visa (Till 19-Jan-2016)

Languages known : English, Malayalam, Hindi and Tamil (speak)

Hobbies : Reading, Driving

DECLARATION

I do hereby declare that all the information provided above is true to the best of my knowledge and belief.

Johns M. Rajan

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