Mechanical Engineer- QA/QC & CSWIP 3.1 Certified with 4yrs+ Exp

DHARMASASTHA.P Email:*********@*****.***

Mobile: +91-822*******

Indian Passport- J3720076

Mechanical Engineer- QA/QC & CSWIP Certified Welding Inspector

PROFESSIONAL SUMMARY:

* *****+ Experience as Mechanical Engineer –QA/QC ( Valves, Flanges,Fittings & other Piping components ) in a reputed Oil and Gas company in Oman

Fair knowledge in International Standards used for Pipeline/Piping Components ( API, ISO,ASME, ASTM) used in Oil and Gas Industry

Experience in SHELL standards ( MESC SPEs ) used for valves & other Piping components

Specialized in Pressure and Leak test ( Hydro/Pneumatic) of Valves & other Piping components

Weld Inspections in cladded valves

Incoming material Inspection, review of MTCs & Test reports in line with Purchase specification.

CERTIFICATIONS:

Welding Inspector: CSWIP 3.1 LEVEL 2 [Certificate No.: 101495, Valid till 20-Aug-2020]

NDT: Level- II in RT, UT, MPT & PT in accordance with SNT-TC-1A of ASNT

[NDT CERTIFICATE NO: RT-BIT/RT/19041, UT-BIT/UT/19041, MPT-BIT/MPT/19041, PT-BIT/PT/19041]

WORK EXPERIENCE:

Employer: Noble International LLC (PDO Approved Vendor)

Client: Petroleum Development of Oman LLC (PDO)

Designation: Mechanical Engineer – QA/QC

Duration: 4 Years+ (from Feb-2011 till May-2015)

PROJECTS HANDLED:

Qarnalam Steam Project

Harweel Phase-3

Amal Steam Surface facilities Project

Karim West & Nimr- G Project

Al Noor MGI & Sakhiya Mini flood A2C

Greater Rima

ACADEMIC CREDENTIALS:

Qualification

Institution

Year of Passing

Percentage/CGPA

Bachelors of Engineering (Mechanical Engineering)

Government College of Technology (Affiliated to Anna University)

2010

8.11

Class XII

Jawahar Mat. Hr. Sec. School, Neyveli Township

2005

94%

Class X

St.Paul’s High.sec. School, Neyveli Township

2004

90.36%

RESPONSIBILITIES AS MECHANICAL ENGINEER-QA/QC:

Review the ITP submitted by the vendor and to check whether it is line with the CODES/Standards mentioned in the data sheets and Purchase specification.

To check the mechanical & Chemical Properties of the material grade for the pressure containing and the pressure controlling parts in line with the material grade mentioned in the data sheets

Mechanical properties based on their test result (Tensile, Hardness, Impact Test for LTCS & DSS). To check the results based on the acceptance criteria mentioned in the applicable standards

Chemical composition based on their test result and to check results based on the acceptance criteria mentioned in the applicable standards.

Corrosion testing for SS, DSS and for CRA ( Nickel Alloy )–Forgings

Control of Hold, Witness & Review point based on the criticality of the project and the extend of inspection required

Applicable CODES/Standards followed for the Pressure and Leak Test ( Both Hydro & Pneumatic)

Acceptable leakage rate in the Pressure and Leak Test as per the applicable CODES/Standards

Fugitive Emission test requirements

Low Temperature Testing requirements

Hardness, chemical, mechanical properties of weld overlay sample for weld overlay valves and to check the final thickness of overlay after machining. This includes the Hard facing in metal seated Valves

NDT – RT/UT/MPT/LPT for the castings and Forgings

Approval of Various Test procedure which includes –Pressure & Leak Test Procedure, Fugitive Emission Test Procedure, Low Temperature Production Test Procedure Etc.

Raising RFI (Request for Inspection) to Client to arrange for Third Party Inspection if required.

Raising NCR to vendor in case of any non conformance and to prepare the NCR close out report

AS A WELDING INSPECTOR

To check the materials to be welded as per the approved drawings & approved WPS

Qualified WPS used and approved by Client/End user

Qualified welder used in line with approved WPS and to check validity of Welders Certificate

Consumables storage, handling and issuing conditions

Welding equipment conditions and their calibration status

Co-ordinate with Welders, foreman, Site supervisors and welding engineer to ensure job completed on time

To ensure Pre heat, Inter Pass temperatures are maintained as approved WPS

Follow up stage wise inspection as per approved ITP

Preparing daily inspection reports

Weld Identification and weld appearance

PWHT carried out as per approved PWHT procedure

Effective co-ordination of NDT ( RT, UT,MP,PT whichever applicable ) before PWHT and after PWHT if required

Dimensional survey as per approved drawings

VT ( Visual testing ) for any imperfections and defects

Pressure and Leak test ( Hydro test/ Pneumatic ) tests if required

Ensure all tests are completed as per the approved ITP and records are documented as per Client requirements/ Purchase specifications

Raising NCRs in case of any non-compliance

To analyze the causes for any repair and to implement corrective and preventive actions

To ensure HSE procedures followed

Issue punch list on lines that requires so, monitor and supervise re-instatement.

Verify and check operation punch items prior to handing over of the system.

In Painting

To check the Blasting particles and surface roughness values as per the applicable standard

Dry film thickness after painting

Holiday testing

Salt test, Adhesion Test & Degree of cure

Paint Brand and Color code

During Delivery

Visual Inspection of Valves to check whether Marking, Coating/Painting & Name Plate Tagging in line with the requirements mentioned in the design standard of the Valves

Material Traceability records

Review of mill certificates and other Test reports

To check the test reports and other documents are in accordance with BS EN 10434 31/3.2 and ISO 10474 3.1B/31C

MRB to be submitted in line with approved MRB index

Conversant with International Standards and Codes:

API, ASTM, ASME, SHELL (SPE & DEP), BS, EN, ISO, SP (PDO Std.)

SOFTWARE SKILLS:

Microsoft Word, Excel, Power point and Outlook

PDMS BASIC with valid certificate [Certificate Reg. No: KPI-374]

ONSITE EXPERIENCE

Expedited Harweel Phase III Project, high criticality and a Emergency Shutdown project to meet the planned schedule.

Was Appointed as the Resident Expeditor in China Factory to ensure all Critical valves are Manufactured and dispatched as per the planned schedule.

Witnessed all manufacturing, assembly, testing and Packing operations.

Supported Manufacturers by Reviewing the MRB and verified the documents with the requirements of purchase specifications and International standards.

Interacted with Third Party Inspectors and Professional experts in Valves.

OTHER MISCELLANEOUS EXPERIENCE:

Witnessed Pressure & Leak test, Fugitive Emission Test, Low Temperature Production Test at Vendor manufacturing facility in China- Wenzhou

Also, witnessed the series of tests carried out under the TAT ( Type Acceptance Test as per MESC SPE 77/ 300 )

Fair knowledge in review drawings of Valves ( Ball, Gate, Globe, Check & Butterfly Valves ), Flanges and Fittings

Floating enquiries to Vendor

Procurement & Expediting

Document submission follow up with Vendor based on the SDRL( Supplier Document Reference List ) / VDR ( Vendor Document Register )

Arranging forwarder to ship the material from Vendor location to Client location or to site based on the Shipping INCO terms agreed in the Purchase order

PERSONAL SKILLS:

Good Team Player.

Excellent presentation/reporting and communication skills

Good computer skills

Quick learner with excellent research ability.

Self-Motivation

Independent & Result oriented

CURRENT ADDRESS :

1/107, NORTH STREET

VALLAM POST

NEYVELI TOWNSHIP -607103

I hereby declare that, all the above written information is true to the best of my knowledge.

Dharmasastha. P

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