Manager Quality

Dear Sir/Madam,

I have done Post Graduation in Chemistry & MBA, having >24 years of industrial experience in chemical industry. At present I am working with Crystal Crop Protection Private Ltd as Deputy General Manager (Quality Control) at their Nathupur (Sonepat) unit looking after both formulations & technical plant.

I have a good exposure of Chemical formulation & their physical/chemical analysis, raw material analysis, System Development & Implementation, Certifications like ISO,NABL etc,vendor development, chemical handling, process optimization, cost reduction, corrective & preventive action, manpower optimization etc.

I am a Green Card Holder in Six Sigma & well versed in implementing following tools/methods in day to day operations:

Responsible for all chemical formulations & trouble shooting.

Responsible for all physical/chemical analysis as per specifications.

Implementation of 5S, Kaizen.

Full-proofing of processes/methods with the help of FMEA/Poka yoka.

Controlling processes by implementing Statistical Quality Control(SQC).

Problem Analysis by 7 QC tools.

ISO 9001,14001 & 18001 & ISO/IEC:17025.

Training on 5S,kaizen,7 QC Tools, Problem Solving Techniques.

Benchmarking Study of Products.

Time Line Study of various processes/methods.

Costing of BOM.

Periodic Review of Targets vs. Achievements.

I request you to please see my resume & give me an opportunity to serve your esteemed organization as a manufacturing head/production head/quality head.

With Warm Regards,

Pramod Kumar

PRAMOD KUMAR

22A/B12A, DHAWALGIRI APARTMENTS, SECTOR-34, NOIDA (UP) -201301, INDIA

Mobile No: 981******* ; E-Mail:*********@*****.***

STATEMENT OF PURPOSE: Seeking assignments in Manufacturing/Quality/Operations Management with a growth oriented organization of repute.

CONSPECTUS

Presently working as Deputy General Manager- Quality Control with Crystal Crop Protection Private Ltd India.

24 years of experience in Manufacturing & Quality Control.

Expertise in establishing full proof quality system to ensure product quality.

Expertise in planning & controlling the production operations as per the capacity available & production projection.

Demonstrated abilities in achieving cost savings across assignments.

Proficiency in handling various certification audits like ISO,NABL,BIS etc.

Green Belt Holder in Six Sigma well versed with 5S, Kaizen etc.

Effective communicator with excellent man management skills; strong analytical, problem solving & organizational abilities.

KNOWLEDGE PURVIEW

Quality Control/ Assurance

Ensuring adherence to quality standards (5S, Six Sigma, Kaizen) and maintaining all related documents.

Identifying areas of quality failures and take steps to rectify the system.

Practicing quality standards with key emphasis on improving quality.

Addressing customer queries and providing solutions for the same.

Maintaining safe and clean working conditions on the shop floor.

Periodic maintainence & caliberations of analytical equipments.

Shelf life & Stability Studies of Products.

New Vendor Development & Vendor Analysis.

BOM Cost Calulations.

System Development & Documentation.

Supervising all quality parameters as per specification and finding solutions to the problems incurred during process. Directing team members for optimum utilization of resources & monitor the expenditures.

Co-coordinating with other departments such as production,purchase,stores, planning to ensure seamless operations.

Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget.

Skill Matrix Training.

Performance Measurement & feedback.

Well Versed in NABL Certification(ISO:17025),BIS Certification,ISO 9001,14001 & 18001.

Problem Analysis with Six Sigma Tools,DMAIC Approach etc.

Production

Managing the Chemical lab for achieving the periodic production targets.

Developed various pesticides formulations from lab to plant scale by taking measures to achieve the optimum parameters.

Minimizing bottlenecks, rejections for achieving high productivity with maximization of men, material & machine.

Handling operations for improving existing products and ensuring they are in sync with current market trends & requirements.

Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.

Team Leadership

Directing & leading personnel and imparting continuous on the job training to the workforce to accomplish a higher operational effectiveness/ efficiency.

Working on succession planning of the workforce, appraising their performance and providing feedback

ACADEMIC CREDENTIALS

Six Sigma Green Belt Certification from Motorola 2011

MBA 2006

M.Sc. (Chemistry) from Delhi University 1990

CAREER HIGHLIGHTS

Jan’91-Apr’99 Dhanuka Agritech Ltd., Gurgaon, as Analytical/Formulation Chemist

One of the leading manufacturers of agrochemicals (Pesticides, Hurbicides, Fungicides etc)

The Notable Accomplishments

Hands on experience in handling Analytical Equipments HPLC,GLC,AAS,UV-Spectrophotometer,,pH meter,Karl-Fisher Apparatus,Refractometer,Flash Point Apparatus,Fractional Distillation,Column Chromatography etc .

Know various formulations of Pesticides including EC,Powder DP/WDP,Granules formulations etc.

Develop various formulations from lab to plant scale .

Know calculating self life studies of various formulations.

Contributed significantly to develop new formulatios & testing techniques.

Initiated various trials & experiment to minimize the cost.

Developed various raw material suppliers after studing their strengths & cost effectiveness.

Skill Matrix Training to the team member & regular monitoring.

Year 1999 - 2012 Moser Baer India Ltd., Noida, U.P. as Sr. Manager

One of the leading manufacturers of optical Medias in the world with a total manufacturing capacity of

more than 4.0 million Optical Discs daily.

The Career Path

April’10 – April 2012 Senior Manager (Chemical Lab)

April’07-Mar’2010 Manager (Chemical Lab)

Oct’04-Mar’07 Dy.Manager (Chemical Lab)

Sept’02-Oct’04 Asst. Manager (Chemical Lab)

The Notable Accomplishments

Successfully accomplished the different assignments given by the company in all its new ventures in the field.

Set up chemical lab & process for optical media formats.

Contributed significantly to improve the overall efficiency of the system; resulting in an increased product output by optimizing the process as well as human motion.

Took steps to ascertain that the maximum yield and best quality products can be obtained from the production system.

Played a pivotal role in keeping abreast with the technological developments as per the market trends and requirements by suitable product / process and production system optimization.

Implementation of 5S, Kaizen & Statistical Quality Control.

Year 2012-till Date Crystal Crop Protection Private Ltd as Dy. General Manager (Quality Control)

The Notable Accomplishments

Reduction in Raw Materials Rejection, Packaging Materials Rejection.

Reduction in rework of Finish Good to improve the overall efficiency of the system by optimizing the process as well as human motion.

Took steps to ascertain good quality products will be dispatched by putting FG Inspection.

NABL Certification.

Training to QC & Production team.

Implementation of 5S.

ISO 9001 & 14001 Audits,Vendor Audits, Tollers Audits,System Audits.

Customer Complaint Analysis & CAPA.

Successfully accomplished the different assignments given by the company in all its new ventures in the field.

BOM Calculation & Costing of Products.

Cost Reduction Projects.

Stability/ Shelf life Studies of products.

Vendor Development & Vendor Analysis.

Packaging Material Development & Analysis.

ACADEMIC PROJECT

MBA Degree

Title: ‘An integral approach to become world class in optical media manufacturing-A case

Study of Moser Baer India Ltd. Noida.

Organization: Moser Baer India Ltd. Noida.

Duration: 3 Months

Team Size: 1

Scope: Our aim is to implement Total Quality Management System & DOE approach as problem solving techniques with the aim of continuously improving the value to customers by designing & continuously improving organizational processes & systems.

Overseas Training One week training at Plasmon UK (CIBA R & D Centre).

COMPUTER PROFICIENCY

Operating Systems:DOS,Windows 98,Window XP

MS office, Excel etc.

PERSONAL DETAILS

Date of Birth: 20th August 1966

Father’s Name: Sh. M C Singh

Marital Status: Married

Passport No. : B-0241867

Current CTC : Rs. 12.8 lac/annum

Expected CTC : Negotiable

Notice Period : 1 month

Other Information:

a)Organisation Chart:

Managing Director

Manufacturing Head

Vice President (Plant)

DGM (Quality)

b)Annual CTC Break-up

Fixed Component Monthly Annual

Gross Salary

Basic Pay 43,795 525,540

House Rent Allowance 21,898 262,776

Transport Allowance 1,600 19,200

Medical Allowance 1,250 15,000

Leave Travel Allowance 3,650 43,800

Special Allowance 21,805 261,663

Total (A) Gross Pay 93,998 1,127,979

B Benefits & Retirals

1

PF – Co. Contribution 1,800 21,600

ESIC – Co. Contribution - - - -

Bonus - - - -

Gratuity 2,106 25,272

Leave Encashment 3,917 47,004

Insurance Premium - Co. Contrib

2

- - 1,250 15,000

Total ….. (B) 8,676 104,109

C Fixed Cost to Company (A+B)102,674 1,232,088

D Variable Performance Pay

3

Performance Bonus 48,000 48,000

Individual Incentive - -

Team Incentive - -

Total CTC (C+D)

102,674 1,280,088

C)References:

1)Mr. Jagat Sharma

Mobile: 991*******

Designation: Manufacturing Head

Crystal Crop Protection Private Ltd

2)Mr. Summet Sood

Mobile:987*******

Designation:CFO

Crystal Crop Protection Private Ltd

Contact this candidate