Instrumentation Engineer
Resume:
Sachin Sawarkar
E: ****************@*****.***
Career Objective
Being a self-motivated and organized professional for over 15 years, I aim to secure a challenging career opportunity in the oil & gas industry and utilize my valuable EPC experience in Instrumentation and Control Engineering across onshore, offshore, and FPSO projects. I am competent with all aspects of design activities for Bid Engineering, Front End Engineering and Design (FEED), and Detailed Engineering. I possess strong technical and problem solving skills with the ability to effectively achieve project objectives. Key Expertise
Engineering and design for instrumentation and
integrated control systems
Review engineering documents, manage risks
and co-ordinate with client engineers
Prepare Material requisitions, Technical
specifications and Instrument datasheets
Instrument sizing calculations for control valves, orifice plates
Technical Bid Evaluations and Vendor
documentation approvals
Develop project P&IDs, IO point database,
Cause & Effect drawings
Rotary equipment and mechanical skid
package engineering and interface handling
Deliver Inter-discipline interface documents-level sketches, E&I design interface, Piping interface
Inter-discipline document checks, necessary co-
ordination, design review, and punch list
clearance process
MTO, BOQ, cable block diagrams, hook-up
drawings, cable and junction box schedules
Extend support for procurement and inspection
activities in instrumentation areas
Quality checks of engineering and design
deliverables for ISO-9001 quality management
system
Codes and Standards
International design standards - ASME, ANSI, ISO, API, IEC, NEC, BS, NACE, NORSOK
International classification society standards - DNV GL for offshore and FPSO
End user standards - Statoil, Shell, Sabic, Saudi Aramco, IOCL Application Software
Instrument database Intergraph SmartPlant Instrumentation (SPI INtools) I & C engineering software
Instrucal
Flowel 4
Fisher Firstview (supplier valve sizing software)
Operating systems Microsoft Windows (all versions) MS Office applications Word, Excel, PowerPoint
Education
Degree: Bachelor of Engineering (Instrumentation and Controls) Institute: Government College of Engineering Pune (GCOEP) Professional Summary
Aibel Pte Ltd
Sep. 2011 – Present
Senior Engineer
Project: Catcher Field Development FPSO
Client: Premier Oil - UK North Sea Client
Operator: BW Offshore
Deputed to BW Offshore for detailed engineering and instrument procurement support for new build FPSO
Key Responsibilities
Engineering of equipment packages for instrument design, hardware / software interfaces, cause and effect diagram. Packages include power generators (Solar), waste heat recovery unit, centrifugal compressors (Man Turbo), screw compressors (Howden), gas treatment unit (UOP), gas dehydration unit
Detail engineering of valves (shutdown/blowdown, control, choke, self-actuating), allocation metering (magnetic, coriolis, ultrasonic), ultrasonic flare gas metering, level instrumentation, sand detectors, analyzers (Dew point, H2S, CO2)
Instrument UPS load summary and air consumption report, CAP layout, topside and hull package interface list
FEED: Replacement of HPU and transportation line ESD valves between Karsto - Kalsto facility Client: Statoil - North Sea Client
Key Responsibilities
Study assignment document and record RISKS for early resolution
Define installation phases and sequences to effectively accomplish modification during shutdown period
Technical bid evaluation and Purchase order requisition for actuated 30” gate valve assemblies and control panels
Interdisciplinary review of HPU bids for instrumentation design, accumulator bank capacity calculations, GA drawings and interfaces
Liaise with ABB automation (Norway) and Hima Sella (Norway) to outline the automation scope of work, technical clarifications, hardware/software requirements and cost towards project assistance
Project: Oseberg C, Oseberg S modifications
Client: Statoil - North Sea Client
Project: Greater Ekofisk Maintenance Contract
Client: ConocoPhillips - North Sea Client
Key Responsibilities
Package responsible engineer for offshore modifications planned in the High Activity Period
Compressor unit control panel and fuel gas skid modifications, fire & gas detectors, telecommunication instruments for PAGA system, VHF/UHF radio sets
Prepare weight estimate, check hardware limitations, and issue Material take-off to procurement
Issue technical requisitions to automation suppliers for the modification scope, system hardware requirements, and automation assistance during project execution
Prepare loop drawings, F&G and Instrument/telecommunication layouts, Cause and Effect matrix, cable routing and segment loading in client software CABSYS
Prepare and issue offshore installation, automation and commissioning packages Techint Engineering India Ltd.
Mar 2011 – Aug 2011
Principal Engineer
Project: EL AIN EL Sokhna 2 650 MW Supercritical Steam Thermal Power Plant Client: East Delta Electricity Production Company (Egypt) Key Responsibilities
Focal point contact for communication and technical clarification with Techint, Milan
Assist the lead engineer in defining scope, schedule, and meeting project milestones
Overall responsible for instrumentation detail engineering and technical bid evaluation
Detail engineering of safety critical items: safety relief valves and shutdown valves
Carry out intra-discipline checks on documents/drawings developed for official issue Toyo Engineering India Ltd.
Feb 2004 – Feb 2011
Senior Engineer
Project: : IOCL Paradip Fluidized Catalytic Cracker and Propylene Recovery Unit Client: IOCL (India)
Key Responsibilities
Detailed engineering of control valves (globe, butterfly), shutdown valves (ball, butterfly, motor- operated valves, high Integrity pressure system (HIPS), tank level instrumentation (radar, magnetostrictive, level gauges), gas chromatograph
Participate in package vendor meetings for dosing package, centrifugal compressor (Elliott Ebara, BN 3500 vibration monitoring) and review communication interfaces and safeguarding functions
Develop project specific Electrical - Instrumentation MCC interface philosophy
Prepare level sketches for inputs to level instrument datasheets and vessel drawings
Review DCS, ESD, FGS functional design specifications
Assess FMEDA analysis reports (Exida, Bureau Veritas) to ensure valve assemblies with ancillaries meet the desired safety integrity level (SIL)
Participate in HAZOP workshop
Project: : Motor Spirit Quality Upgradation (PMC) & NSU/CRU Revamp (EPC) Client: IOCL (India)
Key Responsibilities
As Project Management Consultant (PMC), review LSTK (Punj Llyod) deliverables for compliance with project specifications, industry standard practices, and issue document approval codes
Resolve LSTK queries on design requirements and participate in project milestone meetings
Prepare material requisitions, instrument specifications and detailed engineering for safety relief valves, orifice assemblies, closed sampling systems, and gas detectors as part of EPC revamp scope
Prepare IO point database and review IO assignment for automation
Prepare construction and cost BOQ for NSU/CRU as input to construction discipline
Review instrument process hook-ups and instrument air hook-ups Project: PTTE ETHANE CRACKER
Client: PTTE (Thailand)
Key Responsibilities
Detailed engineering for pH conductivity meter, oxygen analyzer, TOC analyzer, custody/fiscal metering skid, reactor multipoint thermocouples, venture tubes, integral/conditioning orifice
Instrument design, control philosophy and interfaces for Flare ignition control panel and compressor package (Mitsubishi Heavy Industries)
Perform intrinsic safe loop calculations based on entity concept
Check piping isometrics for straight length/accuracy requirements to ISO 5167 (2003), for flow elements Project: YANBU Petrochemicals
Client: YANSAB (Saudi Arabia)
Key Responsibilities
Detailed engineering for fast response type thermocouples, flowmeters (averaging pitot tube, magnetic, ultrasonic, coriolis), motor-operated valves, gauges (level, temperature, pressure), level transmitters (radar, servo type)
Prepare cable specifications, wiring termination diagrams, MTO (cables, glands, trays/ducts, hook-up fittings, junction boxes)
Develop Piping Design Interface philosophy
Project: Petronet LNG
Client: Petronet (India)
Key Responsibilities
Detailed engineering for vortex flowmeters, electronic transmitters, cryogenic valves (ball, butterfly)
Review instrument location plot plans, drum schedule, JB schedule Project: Sohar Methanol MO 3000
Client: Oman Methanol Company LLC (Oman)
Key Responsibilities
Involved in system engineering (DCS, ESD, F&G) activities and point database
Review system documents for Bill of material, IO card allocation, spare philosophy
Detail engineering of control valves, electronic transmitters, level gauges Schindler India Pvt. Ltd.
(Campus Recruitment)
Jul 2000 – Jan 2004
Engineer
Key Responsibilities
Commissioning of safety systems, variable frequency drives, and emergency rescue system
Check installation dossiers, perform pre-commissioning checks and conduct test runs
Troubleshoot and mitigate operational problems to improve MTBF (Mean Time Between Failures)
Co-ordinate with engineering discipline to develop technical solutions for improved operational performance
*References will be provided on request.
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