Adam Janczak
Senior Production Supervisor - Canada Bread
Hamilton, ON
********@*******.*** - 905 869- 9996
WORK EXPERIENCE
Senior Production Supervisor
Canada Bread - March 2012 to Present
Promoted from Production Supervisor to Senior Production Supervisor in 2013
• Responsible for 6 supervisors, Bread line
• Provide KPI's and accurate downtime reporting for management review
• Allocate and organize labor as needed
• Coverage for absenteeism as needed, schedule overtime
• Assist with GMP inspections and insure all non conformances are dealt with in a timely manner
• Pre production Startup checks, followed by crew talks regarding Safety, 5s and plant performance
• Insure that all production is entered into SAP accurately and timely which frequent audits
• Properly and accurately enter employees schedule and times into Kronos
• Insure that all HACCP documentation on time and correct, follow up with any non- conformance as needed
• Production planning scheduling
• Coaching/mentoring employees, issue discipline if needed
• Yearly Supervisor and hourly employee reviews
• Work with 6 Sigma coaches on line metrics and improvements
• Regular GMP/ Food safety inspections and audits, proper follow up the non conformances in a timely manner
• BRC yearly audit prep and touring
Manufacturing Supervisor
Unilever Ice Cream - September 2001 to March 2012
Allocate and organize labor as needed for production lines
• Schedule overtime, plan labor and chemical costs
• Order and maintain equipment parts, chemicals and tools per budget
• Attend H&S meetings and tours
• Inspect and insure that production lines meet cleanliness and Haccp documentation is completed for
production/sanitation
• Insure that all production, raw material variance and labor goals are achieved
• TPM Facilitator and co- leader of implementation
• Maintain production lines/parts/CIP systems as per PM program
• Working and practical fundamentals of CIP systems
• Chocolate farm pumps/lines maintenance and operation
• Maintain Video Jet (ink and laser), Marsh and Imaje coders
• SAP inventory management and scanning
• Meet with plant scheduling manager to change and maintain schedule/forcast for all production line
• Kronos time and attendance management
• Facilitate and organize safety awareness/meetings
• Development of Standard Operation Procedures for existing and new equipment
• Lead CFIA inspections and discuss/resolve issues, dismantle equipment and participate in follow up • PM
maintenance of Dairy/chocolate silo's and pump driven systems
• Assist in all product sampling and swabbing
• Assist in leading Environmental plant swabbing program with proper follow up • Minimize waste water through
tracking and corrective action
• Exposure/training to other Unilever manufacturing facilities (soups/ rice/sauces/shampoos/oils/teas/soaps
and deodorant ) and there processes
Quality Assurance/Process Auditor
Frost Fence and Wire Products Ltd - January 2001 to June 2001
Maintain Quality Assurance department and calibration system
• Designed and implemented several Quality Control systems to ASTM standards in galvanizing, wire drawing,
chain link looms, welded fabric and coating application in extruding.
• Instructed and set-up 5S housekeeping and audit system
• Implementation of Safety audits which resulted in a safer environment and less injuries/man hours lost
• Maintained customer service for quality complaints
• Insured that proper procedures and testing in all areas was completed
• Statistical tracking for production numbers and quality issues
• Several major process improvements in ergonomics, safety and production
• JHSC member/ co chair
Production Supervisor
National Steel Car Ltd - March 1994 to January 2001
Responsible for organizing contractors, suppliers and the training of new personal in the New paint and blast
building before initial start-up in 1998
• Over see setup/training of robotics, paint pumps, lines, blast and wheel-abrator (blast) maintenance and
overall production process setup
• Allocate and assess/train labor (55 + Employees)
• Conduct line audits (safety, WHMIS, labor)
• Responsible for inventory control and cost efficiency within the department
• Statistical Process Control development and implementation
• Quality Assurance testing on blast and coating application to NACE and SSPC standards
• Responsible for all line production, safety, quality and presentation of the railcars to the customer
• Responsible of all machinery and quality of product
• Recognize and report non-conforming parts and material/proper reporting
EDUCATION
Supervision Management
Wilfred Laurier University
2001 to 2002
Business Management
Mohawk College
1993
ADDITIONAL INFORMATION
• Over 21 years in working knowledge and experience in production, quality control and management, 20 years
as a Supervisor
• SPC development and implementation
• ISO 9000, QS 9000 training
• Excessive knowledge in AWS, NACE, AAR, SSPC, ASTM and HACCP/BRC standards
• Training in WSIB, First Aid and Ergonomics
• Vast experience in working and supervising in a unionized environment
• Excellent human relations and leadership skills
• Self-motivated, result oriented, organized and ambitious
• Result and pride driven, with a commitment to safety, quality and productivity
• Paint applicator experienced with air assisted airless, conventional and airless spray methods
• Experienced in destructive and non-destructive testing
• Practical welding/inspecting experience and knowledge
• Extensive knowledge of GMP's, HACCP, CIP systems
• BRC internal auditor trained
• PM maintenance of Dairy/chocolate silo's and pump driven systems
• PIT team driven (process improvement team) to resolve issues and create new manufacturing idea's through
engaging employees
• Training and developing Lean Manufacturing and Team Building Processes
• Vast Knowledge of food manufacturing multi-paced environment
• TPM/Lean facilitator/coach at Unilever
• Six sigma knowledgeable
• Kronos/SAP fluent
• Dupont safety trained
• Safe start principles thinking in all manufacturing practices