SUMMARY
Ali is a Senior Process Engineer at WorleyParsons with over 17 years of
versatile professional experience in process design, and operation in
refining, petrochemical, and pipeline projects:
. Extensive EPC industry experience in process design of Petrochemical
and Refinery grass root and revamp projects in DBM, FEED/EDS, and
Detail Engineering phases
. Design/operation experience in variety of units such as Tank Farm,
Flare, Piperack, Delayed Coker, IsoMax ( Hydrotreater & Hydrocracker),
Crude&Vac, Ethylene, SRU, ARU, TGTU, Methanol and MTBE
. Extensive experience in developing process discipline deliverables
such as P&ID, PFD & HMB, LDT, DPDT, MSD, Equipment lists, Process
Equipment and Instrumentation datasheets, Design Specifications, and
Construction Work Packages
. Extensive experience in sizing calculations including Vessel sizing,
Pump & hydraulic calculations, Control valve sizing, FE/RO orifice
sizing, PSV/PVRV sizing (API 520/521/2000),Steam systems design/
calculations, and Simulation
. Familiar with variety of in-house software such as encompass, In
Control, Blue Beam, etc.
. Knowledgeable in technical relevant standards such as API, ASTM, NFPA,
ISA
. Possess design and operations knowledge of variety of process
equipment such as Fired Heaters, Compressors, Fan, Pump, Distillation
Columns, Packed Towers, Reactors, Heat Exchangers, Refrigeration
Packages, Gas Scrubber
. Possess experience in plants energy audits and providing conservation
recommendations
. Experienced in air pollution control systems such as Venturi wet
scrubbers, Eductors, Vapor /H2S Recovery, NOx & SOx treatment
. Experienced in leading process team to deliver project documents
against schedule constraints
. Experienced in process simulation and software Aspen Tech Suit, HYSYS, PROII, and HTRI
. Experienced in providing man-hours, quality control of deliverables,
attending HAZOP, Design Review, and 3d model review meetings, MOC,
KDCN, PVN preparation and implementation.
. Possesses strong computer skills including MS office, Auto Cad,
SmartPlant 3d model
. Well organized, self-motivated, dedicated, and well disciplined, with
the ability to coordinate and lead multifaceted projects and manage
completion in a timely manner.
EXPERIENCE
2007- Process/ Lead Engineer, WorleyParsons Canada, Markham, Ontario
Present
North West Redwater Partnership (Alberta, Canada) -Lead / 2nd in
Command -NWR Sturgen Grass root Refinery, Tank Farm, Piperack,
and Flare Units, (EDS)/Feed/ Detail
TransCanada Pipelines LTD (Alberta, Canada) -Lead, BKE
Pipeline/Pump stations (EDS),
NEC Trinidad &Tobago-Energy Audits over Natural Gas usage and
conservation in several plants including Ammonia, Methanol,
Power Generation, NGL Gas Processing
GAZPROM, RUSSIA- MEG Regeneration & Reclamation (FEED)
Esso Imperial Oil Alliance Projects (Nanticoke, Ontario) -Lead,
High-Tan Crude Upgrade (Crude & Vac.), Acid Tanks N2 Blanketing
(Alky), Incinerator Replacement (SRU), Alky Contactor Seal
Upgrade (Alky), ULSD Mothballing (FCCU), Asphalt Plant
Expansion.
Petro Canada (Suncor) Lubricant (Mississauga,Ontario) -Lead, H2S
Vapor Recovery S. Pit (SRU).
Valero (Delaware City Refinery, US) - NOx Reduction (FCCU), Gas
Plant Expansion (FCCU), H2S Vapor Recovery from Sulfur pits
(SRU).
0. Preparation of FEED package, Design Specification, Process
Design Basis (PDB), Construction Work Package (CWP),
Operation Manual for revamp / debottlenecking projects
1. FEED/EDS/DEATAIL Engineering process deliverables including
equipment/instrumentation data sheets. PFD, H&MB, Smart
P&ID, Tie-In list, LDT; DPDT, MSD, System Diagrams, PSM
2. Developing HYSYS simulations, pump & hydraulic
calculations, PSV/PVSV sizing calculations, Heat loss
calculations, Heat Exchanger calculation and simulations,
vessel sizing calculations, line sizing hydraulics, Control
Valve/FE/RO/CV calculations
3. Checking calculations and deliverables prepared by other
engineers
4. Liaison/IDC and technical support to other disciplines for
their deliverables
5. Man-hour estimation, project control and liaison with
project team on project progress reports, Preparation of
MOC package, PVN, KDCN, Trends etc.
6. Managed team of junior and intermediate engineers to
facilitate project deliverables
7. Attend Kick off, Client Project Review, PHA/ HAZOP/ LOPA,
and client project meetings, 30%, 60%, 90% model review
2005 - Process Engineer, Bantrel (Bechtel) Co., Toronto, Ontario
2007
Petro-Canada Horizon (Montreal, Canada) Refinery Major
Revamp/Addition of DCU unit and debottlenecking in: SRU, ARU,
TGTU, Isomax (Hydrotreater/Hydrocracker) under UOP License
8. Preparation of equipment and instrumentation data sheets
.PFD's, P&ID's and LDT's;
9. Developing pump & hydraulic calculations, PSV narrative and
sizing calculations, equipment and line sizing
calculations;
10. Checking calculations and other documents prepared by other
engineers;
11. Liaison and technical support with other departments for
package equipment such as compressors and heaters
2003 - Process/Project Engineer, Altech Technology Inc., Toronto, Ontario
2005
Projects: Ba Bank Note, VOC`s Scrubber Package (Ottawa, Canada),
De Beers Victor Diamond Incinerator/Scrubber Package (James Bay,
Canada), EMC Odour Control Scrubber Package (San Antonio, USA),
Kraft Canada, Emergency Scrubber Package (Toronto, Canada).
12. Responsible for complete design of skid mounted scrubber
packages to tie-in to the existing or under construction
processes for air pollution abatement purposes.
13. In charge for all projects steps including cost estimation
& proposal preparation, basic and detailed engineering;
pilot data implementation.
14. Preparation of mass and energy balance, PFD's, P&ID's,
equipment sizing; hydraulic calculations; general layout
diagram, instrument and equipment datasheets/requisitions,
operation and maintenance manuals.
15. Vendor liaison; Technical Bid Analysis (TBA);
equipment/instrumentation and control panel purchase order
placement, vendor/fabricator document checking including
shop drawings, panel logic diagrams, instrumentation wiring
diagram, and pump and fan curves.
16. Responsible for supervision of the
fabrication/construction, installation, commissioning and
startup of the packages.
2001 - Process/Project Engineer, Golden Tech Centre, Woodbridge, Virginia
2003
17. Responsible for complete characterization of energy use at
the various plants/operations investigating natural gas and
steam use; evaluating heat recovery opportunities in
processes, feasibility study, cost evaluation, payback and
return of investment evaluation on modifications;
18. Process modification design and cost evaluation on projects
such as stack heat recovery, heat
exchanger/recuperator/economizer design, waste methane
recovery and use for heat and steam production, and steam
and boiler optimization
19. Prepared/modified PFD's, P&ID's, and general layout
diagrams. Proposed control strategies for the new
processes, and designed new control panel and linkage to
the existing control system
1998 - Process Engineer, PIDEC (Petrochemical Industries Design & Eng.
2000 Company), Iran
PIDMCO, Petrochemical Projects: Grass Root MTBE-1, 500,000 MTPA
(Bandar Imam, Iran), Methanol 2,000 MTPD (Kharg, Iran), BIPC
Alliance Projects (Bandar Imam, Iran).
20. Preparation of equipment and instrumentation data sheets
.PFD's, P&ID's and LDT`s;
21. Developing pump & hydraulic calculations, PSV narrative and
sizing calculations, equipment and line sizing
calculations;
22. Checking calculations and other process deliverables
prepared by other engineers;
1996 - Process Engineer, Abadan Petrochemical Complex (Ethylene Unit),
1998 Abadan, Iran
23. Responsible for controlling all process parameters of unit
to optimize the process and generate maximum productivity.
24. Achieved small modification and revamp projects inside the
unit as on going activity.
25. Implemented daily mass and energy balance calculations to
verify the production; efficiency, waste and productivity
control, conducted process and product stream sampling, lab
data analysis, data summarization and implemented
corrective action plans.
26. Prepared operating manuals including start-up/shut
down/emergency shut-down procedures.
EDUCATION
M.Eng. University of Toronto/ University of Maryland
B.Sc., Chemical Engineering, Shiraz University, Iran
REGISTRATIONS/AFFILIATIONS/CERTIFICSTES
Professional Engineers of Ontario (PEO)
Worley Parsons Leaders of Tomorrow Program / Worley Parsons Lead
Training Program
DAYDEM Process Hazard Analysis (PHA) Leadership & Software
Training Program