R.Kumaravel

Assistant Manager Manufacturing

+91-989*******

acn3hj@r.postjobfree.com

To be an honest and sincere professional guided by the morals and virtues of an engineering fraternity,

and challenging career, to enhance the growth of an organization and myself.

Professional Exposure

Expertise in handling the complete project operations entailing planning, resource utilization, maintenance, quality

management & manpower management.

Proficient in managing erection & commissioning of various equipments and maintenance of the same for reducing

breakdown / downtime & enhancing operational effectiveness of equipment.

Adroit in process planning & overseeing manufacturing processes such as strategies formation, handling of growth

projects, etc.

Deft in leading a dedicated team of highly skilled engineers who keeps an eagles eye watch on performance of all

the machines operating across all states.

An effective communicator with good analytical, negotiation, relationship management and problem solving skills.

Major Projects

Core Strength

Operations & Maintenance

People Management

Fabrication / Installation & Commissioning

Production

Project Management

Core Competencies

Project Management

Spearheading project activities involving working out various requirements & monitoring overall project operations

for ensuring timely completion.

Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available

resources to achieve organizational objectives.

Monitoring the project at sites and review of project schedule, ensuring cost control within budget, planning for cash

flow requirements etc.

Operations & Maintenance

Planning and effecting preventive maintenance schedules of various machineries and instruments to increase

machine up time and equipment reliability.

Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipments through

application of trouble shooting tools.

Executing cost saving and energy saving techniques / measures and modifications to achieve substantial reduction in

O&M Expenditures and work within the budget.

People Management

Assessing the training needs of the various employees in co-ordination with the various department heads in the

respective departments.

Coaching employees, counselling, appraising & reviewing performance to ensuring optimum performance &

achievement of organisational goals.

Organizational Experience

M/s BEML Limited. (Formerly Bharat Earth Movers Ltd) Govt of India, Under

Ministry of Defence Feb 2008 - Till date

Designation : Assistant Manager Manufacturing (Metro Rail Cars and Indian Railway Coaches)

Location : Palakkad, Kerala, India

www.bemlindia.com

Achievements

Successfully rolled out 136 Cars to DMRC RS6 Project and 72 Cars to BMRCL

Implemented 5S in the shop floor in order to maintain world class management system.

Increased the Standard Man hours from 160 to 180

Responsibilities:

Plan, organize and direct production activities to minimize manufacturing cost through effective utilization of

equipment, manpower, facilities, material as per production schedule.

Production In charge of M-car, DT car and IR coaches Shell for metro rail projects and Indian Railways.

Collaborate with receiving and production personnel to review inventory levels and determine shifts in production

areas that would limit materials and supplies held on hand.

Design training programs for new employees and to improve effectiveness of existing staff.

Investigate and report manufacturing problems/concerns for improvement of welding productivity including process

cost cutbacks, monitoring and devising / applying corrective actions to minimize process down-times and rejects.

Capacity planning of production machinery,resources and maintaining inventories in SAP

Coordinate with QA team to ensure the design changes with the concurrence of GC.

Clear the RIT snags which are raised by the General consultant of DMRC (Delhi Metro Rail Corporation) and

BMRCL (Bangalore Metro Rail corporation)

Liaison among various departments/functions such as PPC, process planning, maintenance, Design and quality,etc.,

Implement the KAIZEN in the shop floor in order to increase the QDSM and reduce the cost.

Prepare and Maintain the Quality Documents as per ISO 9001:2008 Standards to adhere the certification.

Maintain the HIRA register, Employee medical record, Employee health and safety raining record, EMS and

OHSAS policies etc., as per the ISO 9001:14001 and ISO 9001:18001 OHSAS standards to adhere the certification.

Conduct the Mock audit across the department and provide rating in order to improve the performance prior to

surveillance audit

Maintain the standard man Hours of the employees about 180 SMH

Nagabushanam Fasteners, Trichirappalli (BHEL Subcontract Unit) Aug2003 - Jan

2008

Designation : Production cum Quality Control Engineer

Location : Trichirappalli, Tamilnadu, India

Achievements

Developed ONGC Oil field Equipments

Reduce the PPM level to 500

Increased the Quality Audit rating to 8.2

Responsibilities:

Organize Machine Shop floor activities, distribution work load and planning day to day production activity to

achieve maximum production.

Prepare the Dimension report, Standard operating procedure and stage manufacturing drawing by Auto CAD and

Solid works.

Manufacture the ONGC oil field components, Boiler Components, Valves components and the material is being

tested by Dye penetrant method.

Conduct the Stage Inspection and give the first off approval to the master pieces.

Organizing the Quality Circle meeting to resolve the Quality Problems.

Maintain Quality documents in accordance with ISO 9001:2008 standards in order to ensure compliance to the

requirements.

Prepare the inspection test plan, Inspection test procedures for various projects.

Supervise the raw material testing in order to ensure correct raw material is being used for production.

Academics

Master of Business Administration (M.B.A.,)in Marketing with 57% Alagappa University karaikudi.,Tamilnadu 2010

B.E., Production Engineering with 72.5% at J.J. College of Engineering & Technology in Trichy 2003

HSC with 76% at St. Joseph college higher secondary school in Trichy. 1999

S.S.L.C with 80.8% at St. Josephs college higher secondary school in Trichy. 1997

Software Proficiencies

Microsoft office

Autocad

Solid works

SAP

Technical Training

Certified in Destructive Testing and Non Destructive Testing (NDT) of materials in

Regional Testing Centre, Chennai. (Jan 2005 ? Feb 2005)

Certified in CNC Lathe Fanuc Programming and Operations in TREC-STEP Trichy., (May 2004-Jun 2004)

PERSONAL DETAILS

Date of Birth 5th May1982

Marital Status: Single

Languages : English, Tamil, Kannada, Hindi,

Address : 32/3, Thirunagar Colony, BK Pudhur, Kuniyamuthur Post, Coimbatore-641008, Tamilnadu,India

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