Assistant Manager Manufacturing
To be an honest and sincere professional guided by the morals and virtues of an engineering fraternity,
and challenging career, to enhance the growth of an organization and myself.
Expertise in handling the complete project operations entailing planning, resource utilization, maintenance, quality
management & manpower management.
Proficient in managing erection & commissioning of various equipments and maintenance of the same for reducing
breakdown / downtime & enhancing operational effectiveness of equipment.
Adroit in process planning & overseeing manufacturing processes such as strategies formation, handling of growth
Deft in leading a dedicated team of highly skilled engineers who keeps an eagles eye watch on performance of all
the machines operating across all states.
An effective communicator with good analytical, negotiation, relationship management and problem solving skills.
Operations & Maintenance
Fabrication / Installation & Commissioning
Spearheading project activities involving working out various requirements & monitoring overall project operations
for ensuring timely completion.
Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available
resources to achieve organizational objectives.
Monitoring the project at sites and review of project schedule, ensuring cost control within budget, planning for cash
flow requirements etc.
Operations & Maintenance
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase
machine up time and equipment reliability.
Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipments through
application of trouble shooting tools.
Executing cost saving and energy saving techniques / measures and modifications to achieve substantial reduction in
O&M Expenditures and work within the budget.
Assessing the training needs of the various employees in co-ordination with the various department heads in the
Coaching employees, counselling, appraising & reviewing performance to ensuring optimum performance &
achievement of organisational goals.
M/s BEML Limited. (Formerly Bharat Earth Movers Ltd) Govt of India, Under
Ministry of Defence Feb 2008 - Till date
Designation : Assistant Manager Manufacturing (Metro Rail Cars and Indian Railway Coaches)
Location : Palakkad, Kerala, India
Successfully rolled out 136 Cars to DMRC RS6 Project and 72 Cars to BMRCL
Implemented 5S in the shop floor in order to maintain world class management system.
Increased the Standard Man hours from 160 to 180
Plan, organize and direct production activities to minimize manufacturing cost through effective utilization of
equipment, manpower, facilities, material as per production schedule.
Production In charge of M-car, DT car and IR coaches Shell for metro rail projects and Indian Railways.
Collaborate with receiving and production personnel to review inventory levels and determine shifts in production
areas that would limit materials and supplies held on hand.
Design training programs for new employees and to improve effectiveness of existing staff.
Investigate and report manufacturing problems/concerns for improvement of welding productivity including process
cost cutbacks, monitoring and devising / applying corrective actions to minimize process down-times and rejects.
Capacity planning of production machinery,resources and maintaining inventories in SAP
Coordinate with QA team to ensure the design changes with the concurrence of GC.
Clear the RIT snags which are raised by the General consultant of DMRC (Delhi Metro Rail Corporation) and
BMRCL (Bangalore Metro Rail corporation)
Liaison among various departments/functions such as PPC, process planning, maintenance, Design and quality,etc.,
Implement the KAIZEN in the shop floor in order to increase the QDSM and reduce the cost.
Prepare and Maintain the Quality Documents as per ISO 9001:2008 Standards to adhere the certification.
Maintain the HIRA register, Employee medical record, Employee health and safety raining record, EMS and
OHSAS policies etc., as per the ISO 9001:14001 and ISO 9001:18001 OHSAS standards to adhere the certification.
Conduct the Mock audit across the department and provide rating in order to improve the performance prior to
Maintain the standard man Hours of the employees about 180 SMH
Nagabushanam Fasteners, Trichirappalli (BHEL Subcontract Unit) Aug2003 - Jan
Designation : Production cum Quality Control Engineer
Location : Trichirappalli, Tamilnadu, India
Developed ONGC Oil field Equipments
Reduce the PPM level to 500
Increased the Quality Audit rating to 8.2
Organize Machine Shop floor activities, distribution work load and planning day to day production activity to
achieve maximum production.
Prepare the Dimension report, Standard operating procedure and stage manufacturing drawing by Auto CAD and
Manufacture the ONGC oil field components, Boiler Components, Valves components and the material is being
tested by Dye penetrant method.
Conduct the Stage Inspection and give the first off approval to the master pieces.
Organizing the Quality Circle meeting to resolve the Quality Problems.
Maintain Quality documents in accordance with ISO 9001:2008 standards in order to ensure compliance to the
Prepare the inspection test plan, Inspection test procedures for various projects.
Supervise the raw material testing in order to ensure correct raw material is being used for production.
Master of Business Administration (M.B.A.,)in Marketing with 57% Alagappa University karaikudi.,Tamilnadu 2010
B.E., Production Engineering with 72.5% at J.J. College of Engineering & Technology in Trichy 2003
HSC with 76% at St. Joseph college higher secondary school in Trichy. 1999
S.S.L.C with 80.8% at St. Josephs college higher secondary school in Trichy. 1997
Certified in Destructive Testing and Non Destructive Testing (NDT) of materials in
Regional Testing Centre, Chennai. (Jan 2005 ? Feb 2005)
Certified in CNC Lathe Fanuc Programming and Operations in TREC-STEP Trichy., (May 2004-Jun 2004)
Date of Birth 5th May1982
Marital Status: Single
Languages : English, Tamil, Kannada, Hindi,
Address : 32/3, Thirunagar Colony, BK Pudhur, Kuniyamuthur Post, Coimbatore-641008, Tamilnadu,India