Rob Carmichael
Kelowna BC
VIV 2G5
250-***-**** **************@***.***
Summary
Experienced hands-on management mentor / leader with 10+ years experience
in manufacturing in various roles and 20+ years overall expertise in
packaged goods. Championed continuous improvement programs resulting in
superior customer service, leading to improved efficiency and bottom-line
results. Proven knowledge in complex facilities/project assessment,
coordination & implementation with demonstrated efficiency results. A
dynamic & creative team developer with proficient ADR & CA negotiator
skills.
OVERVIEW - Qualifications
. Seasoned people management, process and materials skills and abilities.
. Sound knowledge of collective agreements and their application in
manufacturing environments, coupled with strong industrial relations
skills.
. Extensive experience in production planning for multi-flavor PET and
canning lines.
. Proficient in labor and raw materials budgeting including RFP/RFQ process
and the implementation of large scale capital expenditures.
. Thorough understanding of P&L reports and impact to the bottom line.
. Complete knowledge of Provincial health and safety legislation.
. Experienced in contingency planning, prior to and during labor
disruptions.
. Skilled in design and implementation of preventative maintenance programs
and sound working knowledge of predictive maintenance.
Professional Experience
Tundra Windows, Doors and Cabinets, Penticton BC
Tundra is a division of the Radec group based out of Vancouver BC
Responsible for 2 manufacturing facilities located in the Okanagan
manufacturing, vinyl windows, wood windows and doors and kitchen cabinets.
General Manager
February 2014-Present
Responsible for all manufacturing,purchasing,equipment
maintenance,logistics and sales. The main focus is to put manufacturing
policies and Standard Operating Procedures in place as this is a new
company.
To date all SOP's have been written and implemented as well as changed the
placement of all manufacturing lines, removing bottlenecks and constraints,
resulting in a 15% increase in throughput.
NAP Windows and Doors, Kelowna British Columbia
NAP Windows and Doors is a leading Canadian manufacturer of residential
windows and entry way door systems. The company services all western
Canadian Provinces and operates facilities in Ontario serving the eastern
market.
PRODUCTION MANAGER
September 2011 -February 2014
Responsible for all manufacturing, some purchasing, budgeting and equipment
maintenance. The key challenges for this position are to improve production
efficiencies through, equipment and process upgrades.
Madero Distribution, Saskatoon SK
Madero Distribution is a leading Saskatchewan manufacturer of residential
and commercial
doors serving western Canada and northern Ontario.
PRODUCTION MANAGER
November 2009 - Present
Responsible for all manufacturing, some purchasing, budgeting and equipment
maintenance. The key challenges for this position are to install lean
manufacturing principles to ensure capacity is available for a 50% growth
in volume. During my first 6 months I have increased efficiencies by 30%
resulting in capacity increases.
Gienow Windows & Doors, Calgary, AB.
Gienow Windows and Doors is one of the largest building product companies
in western Canada.
Manufacturing Manager 2006 - March 2009
. Responsible for managing 200 hourly employees and 8 Manufacturing
Supervisors.
. Originally hired as the Glass Plant Manager - based on results, I assumed
responsibility for 90% of all manufacturing.
HISTORY - RESPONSIBILITY PROGRESSION
. June 2007, assumed screen manufacturing duties.
. January 2008, assumed door manufacturing duties.
. July 2008, assumed RGA (Returned Goods Authorization).
. August 2008, assumed vinyl manufacturing duties.
Lakeport Brewing Corporation, Hamilton, ON
Maintenance & Engineering Manager 2004 - 2006
. Handled all capital projects including new equipment installation from
concept to full production.
. Responsible for the daily operation of the maintenance department
including all tradesmen and supervisors ensuring efficient operation of
the production lines and building systems.
. Primary mandate was to incorporate a culture change, from reactive to
proactive maintenance, through designing and implementing sound
preventative/predictive programs.
Apollo Health & Beauty Care, Toronto, ON
Apollo is a private manufacturer and distributor of liquid/bar bath shower
soaps, skin care formulations, lotions, gels and sprays combined with
nutritional and nutraceutical supplements.
Plant Manager 2004
. Directly lead the management group which included maintenance, warehouse,
production and planning - all supervisory level roles. The employee
group consisted of 150 non-union staff.
. Met the challenges of this role which were to increase efficiencies
through installing manufacturing principles combined with cost control
measures for labor, yields and inventory.
Coca-Cola Bottling, ONTARIO 1998 - 2004
The Coca-Cola facility in Brampton is the largest and most modern facility
in North America. There are 6 new multi flavor/multi package lines
producing carbonated soft drinks as well as Dasani water and the capacity
to produce non-carbonated juices.
Operations Manager, Brampton 2002 - 2004
. Directly lead a team of 11 management/supervisory level professionals
which included 200 Local 175 UFCW hourly employees.
. The challenges in this new role were to teach and coach supervisors in
the efficient operation of the facility through improving plant
performance and cost controls.
Production Manager, Weston 2000 - 2002
. Oversaw day-to-day operations/results while managing 5 Production
Supervisors and 90 indirect reports, members of UFCW Local 393.
. Increased plant performance from 70% to an 82% average. This was a
result of my coaching and training direct reports on proper PPT
supervision and management techniques.
. Through identifying points of loss and implementing proper controls,
syrup yields increased, from 98.7% to 99.6% which is significant in this
industry, given production volumes.
Maintenance Manager, Don Mills 1998 - 2000
. Directly supervised 15 Millwrights, Electricians and Stationary
Engineers. All tradesmen were CAW unionized employees.
. Increased plant performance from 60% to 85%. This was accomplished by
hands-on management at all levels, holding all employees accountable for
performance and repairing and upgrading production equipment.
Cott Beverages, Mississauga, ON.
Production Superintendent 1993 - 1998
. Career started as a unionized Operator (for six months), progressed to
Production Supervisor, Senior Production Supervisor and finally Production
Superintendent, within a period of three years.
. As Production Superintendent, supervised 4 Production Supervisors and
indirectly 140 hourly employees, members of Teamsters Local 938.
. Improved plant performance from 65% to 80%. Worked with a continuous
improvement consulting firm which provided the opportunity to acquire
valuable experience in improving plant performance, material loss and
people management. This training was the cornerstone of my
accomplishments at Coca-Cola Bottling.
Atlas Containers, Weston, ON.
Plant Supervisor 1983 - 1993
. Progressed from Plant Floor in Machine Operator, Shipper Receiver and
Plant Supervisor roles, to Plant Supervisor (1990 to 1993). Managed 10
non-union direct reports while ensuring day-to-day production of quality-
corrugated products.
Education
Law Enforcement Diploma, 1981
References Available