JOHN BAPTIST D'SOUZA
Mobile: +91-901******* ~ E-mail: *********@*******.***;
*********************@*****.***
Address: Plot No.124/125, Scheme 51, Buda Colony, Laxmitekdi, Belgaum -
590001, Karnataka
Passport No.: M1029087
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Seeking assignments in the field of Production Management/Purchase
Management/Programme Management /Costing & MIS
SYNOPSIS
< A seasoned professional offering nearly 17 years of vast experience in
the field of Project Management, Manufacturing and Purchase Functions.
< Currently working as a Freelance Consultant for various organizations.
< Qualified Diploma in Mechanical Engineering from Maratha Mandal
Polytechnic, Belgaum.
< Proven track record in spearheading activities for capacity enhancement
and setting up new manufacturing lines for machining auto parts in the
organization.
< Demonstrated abilities in analytical and logical reasoning to develop
manufacturing concepts for New Product Development.
< Skilled in development of Iron Meth dings system, Pattern Development and
gating and also application of Part Oil (Auto and Manual cut and sand
sticking problems and core coating to avoid Metal penetration problems in
core.
< Possess sound understanding of ISO 9000, QS 9000, TS-16949, Statistical
Techniques, Kaizen and Quality Circles.
< Well Versed with moulding lines like Disa Match 130 MOULDING Line (High
Pressure Line), Arpa 450 MOULDING Line.
< Has operational knowledge of 1 ton Induction furnace and Auto pouring as
well as troubleshooting for DISA Match and AMH lines.
< A strong team leader with excellent analytical, negotiating, problem
solving and interpersonal skills.
CORE SKILLS
o Networking
o IT Management
o LAN & WAN
o Routing & Switching
o RF link & Wired links
o Documentation
o Training & Development
o Team Management
CAREER CONTOUR
Jan'98 - Jan'12 J P Casting & Reliance Foundry (M) SDN BHD, Malaysia
Head - Planning, Purchase & Production
< Entrusted with the responsibility to implementing Program Management
Systems in J P Casting; made this unit a profit centre.
< Formulated robust business strategies and ensured effective utilization
and deployment of available resources to achieve organizational business
objectives
< Conducted feasibility study and profit evaluations for new network
expansion projects; supervised quality of the designs / drawing of the
projects for seamless operations & execution.
< Collaborated with the entire product development team including
requirement analysis, finalizing specifications, designing and testing.
< Involved in finalizing, reviewing and monitoring technical
specifications, quality, cost estimates and organizational targets.
< Prepared and maintained documents pertaining to Process Flow Charts,
PFMEA's, Control Plans, Operator Instruction Sheets, APQP & PPAP
documents.
< Executed tasks related to commercial operations including providing
quotations, timeline, capital requirement, development toolings required
etc. by the customer.
< Executed development of new parts while maintaining and monitoring new
projects; looked after total plant operation and new development.
< Implemented the best suitable process and achieving optimum productivity
and plant maintenance; handled daily production, production target,
product quality, effective analysis.
< Provided support to all manufacturing teams and managed efficient
integration of work flow; ensured compliance to all schedule for machines
and facilities.
< Provided assistance in installation of all equipments as well as
maintained optimal level of customer services for both internal and
external customers.
< Administered all financial functions of facility and prepared all
required budgets and forecast same as per required budget.
< Negotiated between various labour relations and performed regular
appraisals for personnel; recommended changes in salary as per
requirement.
< Ensured optimal level company performance and administer employee
workforce and assisted to design all continuous improvement activities
and maintain process control.
< Provided support to all facility activities and prepare profit plans for
plant; maintained efficient quality of all products within required
budget and prepare schedule.
FREELANCE ASSIGNMENTS
Since Jan'12 Freelance Consultant, Belgaum
SCHOLASTIC
1996 Diploma in Mechanical Engineering from Maratha Mandal Polytechnic,
Belgaum, Karnataka
PROFESSIONAL ENHANCEMENTS
< Efficiently attended the following trainings to enhance skills:
. Six Sigma (White Belt)
. Hardness Testing Spectro, Maintaining TS Audit,Operating Induction
Furnace of 5Mt per pour
. Kaizen (Continuous Improvement)
. TPM (Total Productive Maintenance)
. QS-9000,TS-16949
. IQA Auditor for TS-16949
. MSA, SPC, FMEA, PPAP
. Problem Solving & Decision Making
. Special Processes
. QCDGP (Quality, Cost, Delivery, Growth, Performance)
. APS (Anand Performance System)
REFERENCES
1. J P Casting, Kolhapur ( Maharashtra ) India
2. Reliance Foundry, SDN, Malaysia