Management Project

E-mail :

*******@*****.***

R.GOPINATH PRABU Mobile : +001 979-***-****

Career Objective:

To Work With Full Energy and Dedication for the Success of the

Organization and Show My Ability, Efficiency and Passion for My Work.

Profile:

> Overall 11 years of experience in SAP PP & PP-PI, WM with touch

points in purchasing, QM,

SD & CO with various industries like Pharmaceutical validated

environments ( GMP practice ), Avionics, Automobile, Machine

manufacturing, Plywood Manufacturing process industry

> Worked on different manufacturing environments like Repetitive

manufacturing, Make to order discrete manufacturing, Process

industries

> SAP Certified Application Associate - PP, MM, LE & WM, SD

> PP, PP-PI, WM & QM Configuration enhancement skills

> Involved in planning, analyzing, designing, developing, testing and

implementing phase for the SAP R/3 & ECC 6.0 & worked on solution

manager

Academic Performance:

1999 -2003 Madurai Kamaraj University, Madurai, Tamilnadu, India

Bachelor of engineering in Mechanical

P.S.N.A.College of Engg. &Tech., Dindigul, Tamilnadu

Certifications:

C_TSCM42_66 : SAP Certified Application Associate - Production - Planning &

Manufacturing with SAP ERP 6.0 EHP6

C_TSCM52_66 : SAP Certified Application Associate - Procurement with SAP

ERP 6.0 EHP6

C_TSCM66_65: SAP Certified Application Associate - Logistics Execution and

Warehouse Management with SAP ERP 6.0 EHP5

C_TSCM62_66 : SAP Certified Application Associate - Sales and Distribution,

ERP 6.0 EhP6

Certified in APICS - Basic supply chain management & pursuing CSCP

SAP R/3 Knowledge:

PP & PI

( Configured PP & PI Module for Functionality of Master Data like Material

Master, Bill of Materials,

Work Centers, Routings, production line, Ref operation set, Rate

routing, Recipe & production version

Process instructions, Control recipe

( Sales and Operation Planning, Demand management, MRP configuration, Shop

floor control configurations

( Different Types of production strategies: (Make to stock, Make-to-order,

Assemble to order and their

Subdivisions)

( Configured Rem profile

( Knowledge on PI sheet, control recipe, process messages

( Implemented variant configuration on process industry, worked on

Configuration profile, Super BOM & integration with SD

( Configured Sale order BOM

( Configured Class & Characteristics, Batch management

( Configured different types of Confirmations, order types, control keys

( Configured Engineering change management

( Configured serial number management, As-built configuration

( Configured co-products, by-product, phantom assembly

( Configured Automatic re-order point planning, consumption based planning

( Configured production order, process order, Different types of

availability Checks

Logistics Execution & Warehouse Management:

( Configured supply area, different Storage type concepts (full stock

removal, pick point, mixed storage)

( Configured Bulk storage

( Configured Storage Unit management

( Developed Radio Frequency transaction, Bar coding on various areas like

receiving, manufacturing, physical inventory & shipping

( Knowledge on pick parts (dynamic bins) and release parts

( Configured WM control cycles, interface between PP & WM,

( Configured movement types

( Knowledge on material staging, transfer requirement and transfer orders

( Knowledge on picking and put away strategies

( Worked on ITS mobile and configuring with RF guns & RTD's (Motorola,

Bartec devices)

Quality Management:

( Configured Active Ingredient management functionality & Batch derivation

functionality in

Life science industry

( Configured inspection types, sampling procedure

( Configured Quality notifications and defect codes

( Created Master inspection characteristics and sampling drawing

procedures

( Developed quality certificates

( Created inspection plan for different material types

( Knowledge on inspection points, physical samples

( Configured batch management and batch search strategy

( Knowledge on dead line monitoring

( Knowledge on results recording, inspection reports and usage decision

Experience :

A. Name of the company : Accenture Technology Inc

Designation : Associate Manager - Life science

Projects :

1. Client : Genzyme ( Sanofi company ), Framingham, MA

Period : Jan 2014 to till date

Role : PP-PI & Quality Management consultant

> Working as Subject Matter Expert on PP-PI & QM

areas for Bio-logics industry

> Conducted requirement & design workshops on

Manufacturing and Quality management to

understand the requirement to implement SAP by

replacing the legacy ERP system for two

manufacturing industry

> Mapped the complex manufacturing process (i.e.

like cell culture) in SAP

> Designed inbound /out bound interfaces like

demand transfer, material transfers etc. to

integrate the SAP sites with Non-SAP sites

(MFGPro system ) & MES

> Prepared estimation on delivery time line, gap

analysis and functional specifications for

enhancements and interfaces

> Configured solutions for cell culture, Active

Ingredient Management, Batch derivation

> Working on barcode labelling requirements

> Working on Integration with PP-PI /WM integration

areas

2. Client : TEVA Pharmaceuticals, Greensboro -NC &

Phoenix- AZ

Period : Dec 2012 to Jan 2014

Role : Associate Manager - Warehouse

Management implementation lead

Job profile :

> Performed a detailed analysis of AS-IS processes

and developed the TO-BE processes to suit the 2

pharmaceutical plants

> Mapped the requirements, configured and

customized the system to meet customer's business

requirements in PP-PI & WM. Written functional

specifications for the enhancements, Interface

for Proficy, Bar code labels, Data migration

objects for master recipe & process instructions

> Worked on Integration of Proficy ( MES) with SAP

& RF (ITS mobile )

> Interacted with cross-functional team members and

was involved in transferring information into the

master data for materials.

> Configured the Warehouse Structure data, Bulk

storage, storage types, storage sections, storage

bins, Picking / put away areas, doors, transfer

requirements, transfer order (TO).

> Worked on LES system for transfer requirements,

orders, delivery, pick/pack/ship, storage types,

storage sections, storage bins, storage units,

GR, GI, stock transfer, transfer posting, goods

movement. Worked in RF/barcode environment where

auto TO creation and confirmation happens via RF

or barcode scans which will move materials in/out

of warehouse.

> Configured various WM staging process for

manufacturing with pull list & production supply

through RF programs

> Developed bar code labels for receiving & post

goods receipt against process order through RF

program

> Prepared solution proposal for weighing &

dispensing

> Worked with WM Management Stock including Quant

Data, Types of Stock & Stock Category.

> Worked on picking strategy with Shelf Life Expiration Date (SLED)

> Extensively conducted training sessions for

business users and super users in WM & RF

functionality.

> Prepared OQ & PQ scripts in HPQC as per

functional design specification

> Executed OQ scripts and supports business users

to execute PQ scripts

> Worked on data migration of WM master data's like

material master WM views for stock placement and

Loading equipment qty, Storage bins

> Worked on reconciliation of IM & WM inventory &

loaded WM inventory

> Supported on Go-live & hyper care period

3. Client : Cardinal Health, Dublin- Ohio

Period : Jan 2012 to Dec 2012

Project : PET manufacturing a-NDA project

Role : Onshore Project lead ( PP-PI/ WM )

Job profile :

> Requirement gathering, Gap analysis & performed a

detailed analysis of AS-IS processes and

developed the TO-BE processes on a-NDA products

> Worked on e PES ( Electronic production execution

system, it's an SAP based MES )

> Worked on 5 new sites roll outs, configured PP-

PI, QM, WM, MM modules

> Developed a sterility, micro biology enhancement

for NDA product and implemented for 35 sites

> Developed Certificate of analysis report

> Prepared functional design document based on URS

> Worked with QC team on executing on OQ, PQ

scripts

> Developed a data migration tool to load the

master recipe and process instruction sheets

> Worked as a data migration coordinator and

involved in data loading and data validations on

PP-PI master data's like master recipe, process

instruction, resources, BOM, material master,

WM master data's control cycles, production

supply area, storage bins, MM master data's

vendor master, source list etc..

> Lead meeting with offshore team and weekly status

meeting with client

> Prepare estimation for RICEFW objects based on

Accenture delivery methods

4. Client : Cardinal Health, Dublin- Ohio

Period : May 2010 to Dec 2011

Project : PET manufacturing

Role : Offshore Project lead ( PP-PI /QM /WM )

Job profile :

> Project Management, status reporting to Client

manager

> Assisting the team members on solving issues

> Train the users on PP-PI Electronic batch record.

QM batch disposition & WM

> Handed the problem request & bug fixes on PP-PI,

INM, WM, QM

> Requirement gathering, Solution design, and

development of enhancement Handling break fix

tickets within SLA for the modules like PP-PI,

WM,MM,QM

( Pre and Post go-live support for Pharma sites

on PP-PI, WM

( Preparing Functional Specification based on

analysis documents for change requests

tickets & work with technical team on development of

new RICEFW obejcts

( Preparing the estimation for change request

objects

> Works independently with Business Subject Matter

Experts and Key Users to define concepts under

direction of project managers

( Regression testing & operational qualification

testing on test scripts

5. Client : Accenture Services pvt ltd (Internal

project Asset development)

Period : April 2011 to Feb 2012

Project : Accenture BPM

Job profile : Business Analyst

> Aligning process hierarchy and activities for

Supply Chain Execution for PP-PI, QM, PM for BPM

& AAES for Life sciences

> Creating process flow diagram for all the

process which includes sub-process and

activities for Production planning and process

industries

(Discrete, Repetitive) QM, PM

> Asset development on quality testing with PI

sheet

> Provide Technical support on new RFP's

B. Name of the company : Keane International (India) ltd ( NTT data )

Designation : SAP PP functional lead

Period : Dec 07 to May 2010

Project details :

6. Client : Century Plywood's ltd, New Delhi, India

Project name : SAP PP & PI implementation with Variant

configuration

Period : From Dec 2009 to May 2010

Job profile :

> Performed a detailed analysis of AS-IS processes

and developed the TO-BE processes to suit company

requirement

( Prepare Business blue print & Configuration

document

( Configured the PP, PI, SD & CO with Variant

Configuration

( Worked on configuration profile, Developed

super BOM, Object

Dependencies with procedure, classification

& requirement type,

( Master data template preparation & data

validation

( Unit testing, Integration testing & user

acceptance testing

> Training document preparation

( User training, Pre & Post Go -Live support

7. Client : Honeywell Aero space Global sites

Project name : Manufacturing work bench enhancement ( SAP

based MES development )

Period : From Aug 2009 to Dec 2009

Job profile : Shop floor control enhancement development

and supporting

(With this enhancement operation confirmation, goods

issue, goods receipt, quality inspection result

recording, usage decision, As built generation, scrap

movement, splitting the order all the above

transactions can be done in the one transaction)

( Understand the business process and develop the

solution

( Coordinate with technical team to develop inbound

/outbound interface

to the Non- SAP system for operation

confirmation

( Prepared functional specification for inbound and

outbound interface &

training document for the enhancement

( providing training to all power users at sites

( Supporting and addressing the issues based on

tickets created by user

8. Client : Honeywell Avionics, Penang, Malaysia

Period : Sep 2008 to July 2009

Job profile : ( Requirement gathering

( Preparation of BPP, To-Be documents & Gap

analysis

( Process mapping in SAP configuration based on

BPP

( Unit testing & integration testing based on the

VCCT scripts

( Trained the power users on VCCT scripts

( Prepared job aids and conducted training to

users

( Master data validation

( Coordinating with XI & ABAP team to setup back

ground jobs like MRP

Availability check, Rescheduling & interfaces

linked to 3rd part tools

( Developments of new reports, forms,

enhancements, interfaces as the

Business requirement

( Pre & Post Go-Live support

9. Client : Honeywell Aerospace Global sites

Project name : SAP production support

Period : From Jan 2008 to Aug 2008 & From Aug 2009

to Dec 2009

Job profile : ( Supporting customers from various

regions of USA, chez republic,

UK, APAC sites based on the service requests

( Handling break fix tickets within SLA

( Preparing Functional Specification based on

analysis documents for change requests

tickets & work with technical team on development of

new objects like forms, reports, Interface &

enhancements

( Preparing AD estimation for change request

objects

( Assigning tickets to team members and guide

them to solve with in SLA

( Preparing training documents and conducting

training to users

( Regression testing & executing the scripts

before transport movements

( Participating in status review meetings with US

& APAC customers

( Work with technical team on master data upload

through LSMW, back

ground job setup

( Coordinating 3rd party tools with the vendors

( Coordinate with technical team on performance

related developments

C. Name of the company : Dickinson fowler (P) Ltd, Bangalore,

India

Designation : Production Engineer

Period : May 2006 to Dec 2007

Job profile :

( Worked as SAP PP consultant in Tobacco machine

manufacturing industry

( Upload the sales demand to SAP & run MRP

( Guide production engineers for order

confirmations and good movement

( Creating Bill of material with referring Drawing

( Creating Routing, Production Version & Work

centers

( Planning based on Project Plan, Preparing MPS

( Cost reduction & Inventory control

( Follow up Purchase for External Procurement of

long lead items and

Detailed items.

( Availabity checking and releasing the shortage

list

( Follow up of Vendors and Stores KIT Marshalling

and supplies to

Production

D. Name of the company : Adeep Locks ltd (Sandhar locks),

Bangalore, India

Designation : Production Engineer

Period : July 2003 to April 2006

Job profile :

( Worked as a production

support SAP PP consultant in automobile industry

( Creation of Bill of materials, Routing, & Version

creation for new products

( Capacity planning &monthly tool loading plan as per

monthly

Schedule, Consumables requirement Planning

( MRP running weekly basis for plant level or single

level & Planning for

The day-to-day production based on the

requirements

( Planning & procurement of materials for the machine

shop and assembly

( Follow up of Subcontractors, Material transfer

( Stock control and Inventory management

( Monthly stock Reconciliation for Raw material, WIP

& FG materials

Personal Profile :

Name : R.Gopinath Prabu

Father's Name : P.Ramaraj

Date of Birth : 05-June-1982

Sex : Male

Nationality : Indian

Languages Known : English, Tamil, Telugu & Kannada

Marital status : Married

Visa status : H1B valid till 08/31/2017

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