Project Manager Engineer
Resume:
Ram Babu Sharma (Contact: 095********, 099********)
E-mail :*******@*****.***; ***.*********@*****.***
PROFILE SUMMARY:
• An astute leader offering 12+ years of experience in P roc ess Engineering and New Product
Development i n various industries. Knowledge of various engineering standards in p r o c e s s
design, development o f new products in conformance to pre-defined technical specifications.
In-depth knowledge and experience in documentation, i mplementation & control of quality
standards. Demonstrated abilities in working on the production initiatives, thereby meeting
the targets & achieving annual costs savings.
• Adept in managing operations involving resource planning, procurement operations,
&
production materials planning, Product & Project costing, in-process inspection, team
& and
building, design development co-ordination with internal departments & external
customers. Proficient in handling operations for designing & manufacturing products and
accountable for quality service & timely completion of the projects. An effective
communicator with strong relationship m anagement, leadership skills & multi-tasking
a bilities .
Major Accomplishments Across carrier:
• Industrialisation of new line for UPS in gurgaon plant from 80KVA to 200KVA as per socomec
lean standard .
• Industrialisation of old single station switch gear manufacturing into balanced lines from 63A to
3150A with Single Piece Flow in socomec .
• Core team member of Baan implementation in Socomec for BOM, Routing, item Master, product
& Process costing calculation.
• Industrialisation of new line for safety enclosure in india from 50A to 630A in aluminium &
copper terminal with multi option in socomec for local & Export market.
• Industrialisation of new line for AtyS (Automatic changerover switch) 40A to 125A in AC & DC
range in Socomec for local & Export market.
• Development of Test bench for different product testing in Socomec.
• Design & development of Jigs & fixtures in 2D & 3D technical software.
• Visited France for new project discussion in May,2011.
• Core team member for SAP implementation in Federal-Mogul for PP module (BOM, Routing,
product & process costing)
• Productivity improvement (40%) on IWA machine & Glazing process in Federal-Mogul.
• Technology Transfer & Manufacturing of spark plugs in India & successfully implementing the
Productionisation of both the Projects in Federal-Mogul.
• Certified Internal Auditor for ISO/TS 16949 & worked as Co-ordinator in Departmental as well
as external Audits.
• Core team member for tool cost reduction for extrusion press, spot welding machine, thread
rolling machine in federal mogul.
• Technical cost calculation of all new inquiry in Amtek india limited.
• Design & development of new gating layout in Amtek india limited.
International Exposure:
• Visited Benfeld france for project review & discussion.
WORK EXPERIENCE:
Present employment :
Organization : Socomec India Pvt Ltd. Gurgaon
Title : Asst Project Manager
Duration : Since Sep. 2008
About the organization :
Socomec India is an ISO certified France based OEM MNC. It deals in manufacturing of low voltage
switch gear, safety enclosures & UPS in India. The group turnover is around 2500 million € . Socomec
specialty is to produce customize product as per customer demand.
Key Results Area:
• Leading and monitoring a skilled team of 5 people including .
Coordinating the entire product development cycle including requirement analysis, planning,
4 Engineers
• monitoring, component development, prototype
development and overall testing for
components.
Directing the development and implementation of key purchase procurement strategies,
•
/
plans are
contingency plans and ensuring that aligned with project requirements.
Keeping an eye on:
•
Executing design improvement activities of existing products through DCP for Sales &
o arketing, ensuring Product Quality, Customer Feedback, Aesthetical & Productivity
M
Improvements,
o Implementing Engineering Change Management Process,
o Planning, implementation & monitoring Budgets for Department and also for Project.
Handling the Customized Products like Safety
Enclosures.
•
Process Engineering activity –Cycle time & Takt time
•
Activities such as:
New
Product Industrialization by PFMEA & Control plan,
o
Baan Activity- BOM, Routing, Item Master & Costing Calculation
o
Process flow charting
and study of assembly activities,
o
5S, Kanbaan, SMED, VSM implementation in socomec
o
New lean Line
Concept for all existing lines
o
Balancing and Defining Line Capacity,
o Layout, Fixtures & for Assembly Process,
Equipments
o
o Part & Product Costing.
• Overseeing production related tasks including planning, control and trouble-shooting, setting up
production targets and achieving the same within the given time and cost parameters.
• Developing new process concepts for production optimization, yield improvement and
developing guidelines for sequencing for effective operations (SOP).
• Minimizing performance bottlenecks for achieving high productivity with minimum consumption
of material & machine, monitoring expenses and accomplishing greater operational effectiveness/
efficiency.
• Setting up plans, budgets and procedures for carrying out different activities in New Product
Development
Previous employment :
Organization : Federal-Mogul Automotive Products India Pvt. Ltd., Bhiwadi
(Raj.)
Title : Process Engineer
Duration : Dec. 2006 – Sep 2008
About the organization :
Federal-Mogul is a 100% subsidiary of $8 Billion Group USA. It is a TS-16949, ISO-14001 and OHSAS-
18001 certified Company, manufacturing Champion brand Spark Plugs. The company is an OEM
supplier, supply their products to Hyundai, MSIL, Bajaj, Hyundai, Hero Honda, TVS, Honda etc and has
more than 50% share in OEM & OES market. Company Exports to world leaders like Renault and Ford.
Highlights
• APQP and PPAP activity for all new product development.
• Process Design and Development for new & existing processes.
• Capacity planning - Debottlenecking & organizing for capacity enhancement
• Value Stream Mapping / Flow Analysis & Improvement / Line balancing
• Validation and implementation of process standards of Federal mogul USA.
• Installation of new machines and handover to production along with all the facilities.
• Responsible for 5,s and visual management of the shop floor.
• Takt Time & cycle time calculation
• Process / Methods improvements to improve productivity
• Layout design for new lines and machines.
• Providing Material Handling facilities.
Few Achievements :
• Productivity improvement (40%) on IWA machine & Glazing process.
• Cost reduction (Rs.200000 / Annum) by eliminate the visit of US Engineer for SPM improvement
activity.
• Process improvements resulting in Cycle time reduction & Quality improvement.
• Design new format of PFMEA & successfully implement globally.
• APQP Leader for all new projects.
• Implementation of process check sheet in assembly shop & machine shop.
• Tool cost saving approx 200000 per annum in assembly shop & machine shop.
Previous employment
Previous
Organization : Amtek India ltd Foundry division Bhiwadi (Raj.)
Job Title : Engineer-Design & development
Duration : June 2002 to Dec 2006
About the organization :
The company is a multi location & multi-product group. Company has achieved milestone of quality
product with certification of ISO/TS 16949. The company is engaged in manufacturing of automobile
castings of cast iron & S.G iron grade such as cylinder block, cylinder head, crankshaft, and flywheel.
The company is an original equipment manufacturer of: - Maruti udyog Ltd, JD tractors, New Holland
tractor Ltd., Standard tractors Ltd., Eicher motor, International tractor Ltd, General motor, Eicher Demm,
JCB India Ltd etc.
Responsibility:
o APQP leader for new product development activity
o PPAP documentation for all product
o Responsible to prepare Control plan for all product
o Responsible to prepare PFMEA for all product
o Responsible to prepare PFD for all product
o Preparation of instruction sheet for shop floor
o Gating design for material flow for castings
o Costing for all new enquiries from marketing
o Blue printing of cut sections with critical wall thickness measurement
Training:
• Lean six sigma
• TPM, SMED, VSM, Kanbaan
• BAAN & SAP
• Problem solving technique
• Autocad 2D & 3D
• Ideas, Pro-E & UG
Educational Qualification
Educational
Professional Qualification
Professional
Course Institution Year of passing
B.Tech in Mechanical engg. IME Mumbai Pursuing (Final sem.)
P.G.D.B.A in Operation Symbiosis, Pune 2011
Diploma In Autocad 2D & 3D From RVM cad institute, Faridabad 2002
Diploma (Mechanical Engineering) Govt. Poly. Uttawar Faridabad (Haryana) 2002
Academic Qualification
Academic
Course Institution Year of passing
Senior Secondary (Science Stream- Govt. Boys Sr. sec. School Sohna
1998
N.M) Gurgaon
Govt. Boys Sr. sec. School Sohna
High School (10th) 1996
Gurgaon
Present Status:
Organization : M/s Socomec India Pvt Ltd. Gurgaon
Job Title : Asst. Project Manager – Industrial Projects
Duration : From Sep.2008 to till date
Total Experience : 12+ Years
Present salary : 7.8 Lacs /Annum
Notice Period : 03 Month
Personal profile
Date of Birth : 16.06.1980
Sex : Male
Marital status : Married
Father’s Name & Profession : Mr. Dashrath Sharma
Nationality : Indian
Passport Number : G4544087
Linguistic Abilities : English and Hindi. (To Speak and Write)
Permanent Address : C/O Prince Studio, Fountain Chock Sohna, Gurgaon, Haryana
Hobbies: : Playing Cricket, Listening music, Browsing internet
“When all is not enough, I fill the space with Truth, Confidence and Faith”
[RAM BABU SHARMA]
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