Sony Johny V.
Address: Vellara House, Cherry View, Market
Road,Tripunithura,Ernakulam,Kerala, India-682301
. Contact No: +918*********; Email: ****.*.*@*****.***
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Quality Assurance Manager/ Project Manager
Seeking a Challenging Opportunity in Industry for Personal and Professional
Growth
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PROFILE
o An accomplished Quality Assurance/Project Management professional from
Indian Navy with over 11 years' experience in QA project assignments,
operations management, budgeting/workforce planning, change &
innovation, reliability centered maintenance, HR deployment and
administration/facility management.
o Possess sound track record of capacity planning and strategic planning
and execution to achieve operational efficiency while devising measures
for process improvement, quality enhancement and cost saving techniques.
o Proven record of experience in construction and fit-out projects,
procurement & commercial management, capacity planning & growth strategy
and risk assessment & business continuity.
o Expertise in devising policies, procedure systems & directives in
managing operations, liaising with vendors/ service providers/
government departments.
o Proven expertise in proficient technical administration, leadership to
teams of managers/ engineers associated with QA operations, maintenance,
repairs and overhaul of major Weapon Systems and Naval Armament Stores.
o Proficient in streamlining business operations while serving as catalyst
for growth & expansion and quickly restoring forward momentum by
streamlining sales & marketing, manufacturing, SCM and MIS functions.
o Functional prudence in strategy development & implementation, executing
business plans, aligning business activities to the vision & strategy of
the organization, improving internal and external communications.
o Skilled in troubleshooting and resolving operation breakdowns,
identifying rapid solutions through excellent analytical,
troubleshooting and inter-personal skills.
o Holds experience in general administration functions such as handling a
group of civilians, acquisition of modern test equipment, transport and
security.
o Thorough professional, with high caliber, work orientation, and ability
to handle multiple functions and activities in a high pressure
environment due to inherent ability to identify and prioritize tasks at
hand.
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CORE COMPETENCIES
Operation Management ~ Quality Management ~ Project Management ~ Delivery
Management ~ Lean Six Sigma ~ Training & Procurement ~ Armament
Testing ~ Infrastructure Management ~ Cost Management ~ Facility Management
~ Transport Management ~ Strategic Planning & Execution ~ Budgeting/Cost
Control ~ Analytical Skills ~ Change Management ~ Organisational Growth ~
Process Improvement ~ Capacity Planning ~ ~ Service Excellence ~ Quality
Management ~ Statutory Compliance ~ Vendor Management ~ Resource Management
~ SCM ~ Leadership
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CAREER PROGRESSION
The Indian Navy (IHQ, MoD), India
Jul 2004 - Jul 2014
Senior Inspector - Naval Armament
. Responsible for ensuring QA of state of the art Brahmos Missile & other
underwater Weapons systems while positioned at Brahmos Aerospace
Trivandrum Limited as resident QA manager for Indian Navy (MSQAA).
. Responsible for the transformation of the commercial forecast in to the
meaningful demand forecast, for use in capacity planning.
. Planned & controlling all project activities and implementing quality
standards for meeting the set targets.
. Reviewed existing systems & procedures and designed internal
controls/quality audit checks for various operational areas for achieving
higher operational efficiency, resource rationalization and cost
reduction.
. Deputed to ITALY in May 2011 for conducting Pre-Delivery Acceptance
testing of new state of the art C-303 underwater Decoy system at OEM
premises (WASS Italy).
. Performed quality inspection on missiles, torpedoes, gun ammunition and
pyro techniques and issue the same to various departments of the Indian
Navy.
. Utilized modern techniques like FRACAS, RCA, Taproot etc. to carry out
root cause analysis and perform failure investigation.
. Carried out vendor correspondence, prepared reports, accepted material
from suppliers, and examined failure of weapon operations.
. Performed quantity survey, preparation of rate analysis for various items
of works, liaison with agencies and ensured all the records are made
accordance to the ISO standards.
. Forecasted manpower requirement based on future induction of stores by
factoring in the complexity involved in carrying out Testing and
Inspection, man hour rates vis-a-vis the job specifications.
. Member of Recruitment Board for Recruitment of Defence Civilians and
administered entire recruitment process.
. Oversaw activities including revenue procurement, ion, legal/disciplinary
cases, and physical security of assets, infrastructure development and
quality of work life improvement initiative.
. Performed audit check to ensure and adhere quality standards for
associated aerospace/underwater systems/subsystems test measurement
diagnostic equipment.
. Instrumentally liaised with Ordnance Factories (Manufacturing weapons),
DRDO (developing weapons), various other firms such as Brahmos and
Keltron.
. Administered development of aerospace/underwater systems as per the
prescribed industrial standards including ISO 9001 and AS 9100.
. Facilitated trainings to the team members and collaborated with external
trainers/consultants to plan, organize, and conduct training and
development programme.
PAST EXPERIENCE
UC COLLEGE ALWAYE, KERALA, INDIA
JUN 2003 - JUL 2004
Lecturer - Computer Hardware Maintenance
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EDUCATION
. Post Graduate Diploma Management in (Operational Research), All India
Management Association, India, 2014
. Master of Science (Weapon Systems Engineering), Defense Institute of
Advanced Technology, Pune, India, 2007
. Master of Science (Industrial Electronics), Bharathidasan University,
Tamil Nadu, India, 2003
. Bachelor of Science(Electronics), Mahatma Gandhi University, Muttom,
Kerala, India, 2001
. Technical Skills: MS Office Suite, FMEA, Root Cause Analysis, ISO 9001,
AS 9100, Minitab and MS Visio
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CERTIFICATIONS/COURSES
. Project Management Professional Certification(PMP), Project Management
Institute (PMI), USA, 2014
. Lean Six Sigma Black Belt Certification(LSBB), RABQSA, Australia, 2013
. Advance Aerospace Systems (includes Russian Missile Maintenance
course),EMI/EMC courses,
. Quality Tools, Six Sigma characterization, Condition Based Monitoring
Techniques and FMEA
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ACHIEVEMENTS
. Successfully implemented Quality Management System in the Organization by
initiating, Imparting and Implementing various quality management tools
and techniques.
. Implemented the Project 'High Energetic Test Materials Lab Facility', at
CNAI(V), Visakhapatnam, State of the Art Kind Test Facility for Testing
and Analyzing Stability of High Energetic Test Materials and Rheological
Testing
. Associated in development and quality testing of Airborne Launcher for
Missile in Su-30 Aircraft and associated with Various Underwater Weapon
Developments and its Quality Testing
. Efficiently deployed and managed the Manpower for Optimal Utilization of
Resources in the Organization
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References:
Cdr. A.S Thomas, Chief Inspector of Naval Armament, NAI (Tvm), Keltron
Equpmnt Complex, Trivandrum, Kerala, Mob :+91-934*******, ******@*****.***
Date of Birth: 05 May 1980
Nationality: Indian; Passport No.: K-5681818; Place of Issue: Trivandrum;
Date of Expiry: 16/07/2022
Visa Type: PR Visa; Driving License no: 7/8311/1999
Languages known: English, Hindi and German;
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