Bryan Chang
E-mail: *********@*****.***
Placentia, CA 92870
Home: 714-***-****
Professional Summary: A results-driven operations professional with
extensive years of experience in the areas of Operations
and Lean management. Principle strengths and expertise
include:
. Operations Mgmt . Supply Chain Mgmt . Strong
Purchasing/Negotiation
. Leadership . Strategic Planning . Master Scheduling .
Problem Solving
. Process Reengineering . Industrial Engineering . ERP
. Inventory Control . Logistics . Manufacturing . Business
Turn-Around Expert
Computer Skills: . Proficient use of Crystal Reports
. Functional Expert in ERP: Macola, Eclipse, ROI, SAP,
Oracle - JDE E1, QAD MFG/PRO, and BaaN
. Microsoft Office Suite: Excel, Word, Access, SQL and
PowerPoint.
. Accounting Software: QuickBooks, AS400, MAS 90, Macola,
SAP, JDE One World and Oracles Financial.
Other Skills: . Exceptional understanding and experience in
ISO 9000/9001/AS 9100
. Experienced with FDA, NSF and UL certification and
conformance policies
. Strong ERP Experience: MRP, MRP II, MPS, DRP, CRP, CRM,
SRM, and Logistical Systems.
. Offshore Manufacturing/Reverse-Globalization/Near-
Sourcing
. Lean Principles: Lean Cell, Six Sigma, Kaizen, 7S, VSM,
VMI, JIT, and Kanban
. Firm understanding of GAAP/Financial Principles
. Experience in building queries, databases, and reports
. Excellent written, verbal and interpersonal skills.
. Bilingual (English/Cantonese).
Certifications: APICS -CSCP (In Progress)
Six Sigma Black Belt - (In Progress) - Hussmann Institute
Program
Mfg Experience: . Sheet Metal Fabrication/Casting/Plating . Metal
Wire Form and Fabrication
. Chemical Solvent/Cement . Plastic Extrusion,
Injection, Blown Molded & Thermo Formed
. PCB Board & Wireless Broadband Equip. . Wire Harness &
Assembly
. Box Builds & Drawn and Stamping Fab. . Electro-
Mechanical Componentry/HVAC Equipment
Industry Experience: . Medical
Device/Metal/Plastic/Equipment/Machinery/Electronics Manufacturing
. FDA, NSF and UL componentry and product manufacturing
. Quality Management and GMP on FDA regulated material
fabrication
. Global Supplier Management and Near-Sourcing Management
Distribution Experience: . Multiple Branch Distribution Replenishment
. Large Retail Chain Supply Chain Management (Costco, Wal-
Mart, Home Depot, Lowe's, OSH, and Ace Hardware)
. Complex consignment stock and service stock inventory
management
. Container and box build logistics management
. Logistics network design, executables and optimizers
Professional Experience:
Supply Chain Manager II
Hussmann Corporation - (Climate Controls)
Chino, CA
Oct 2012 - Current
Supply Chain Operations:
. Daily Gemba Walks and Weekly Nemawashi Stand-Up Meeting
. Management of MPS, Scheduling, Central Store - Warehouse
Fulfillment (WMS), Production Control, Inventory
Mgmt and Control, Purchasing, Sourcing, Logistics,
Receiving and Shipping.
. $1.5M Hard Savings (CI Projects & Direct Material
Negotiation) for YR1
. Increase Inventory turns from 10.3 to 16.2 turns
. Reduction of Back Orders and Stock out from 39 concerns
per thousand to 2 concerns per thousand
. SOMI (Supplier Owned Managed Inventory) - JIT and Pull
Systems
. Sheet Metal Aging Inventory Reduction of 75% (200K)
reduction by improved forecasting and improved
conversion of liability stock
. Warehouse re-layout and optimization improve picking
throughput by 60% - kitting lanes, improved WMS process
on pick efficiency,
supermarket processes, lane side stocking, PIV-sequenced replenishment
system.
. Supply Base Optimization - realignment of Supplier
Relationship Management to BU order-to-ship cycle
. Implementation of Kanban System - Reduction of NVA Stock
of $200K & Line Stock Outs
. Development of Scrap Management and Improved Disposition
Program
. Developed a system of Supplier Monitoring and Supplier
Scorecard Program
. Deployment of SKU and Supplier Rationalization
Supply Chain Manager
Freudenberg-NOK Sealing Technologies dba, International
Seal - (Aerospace/Medical/Automotive)
Santa Ana, CA
Jan 2011 - Oct 2012
Supply Chain Responsibilities:
. Management of MPS, Scheduling, Warehouse Fulfillment
(WMS), Production Control, Inventory
Mgmt and Control, Purchasing, Sourcing, Logistics, and
Receiving.
. Lead strategic sourcing and resourcing strategies
(top/bottom improvements)
. Deployment of Planning Module and Master Production
Schedule
. Development of ITAR and FAR requirement policies in the
SCM process.
. Shop Floor Transformation (RF Shop Order Management)
. Process remapping and relocation of inventory based on
production milestone and flow
. Lead Kaizen Events to improve Capacity and Machine
Utilization (MTM increase of 10%)
. Developed and Instituted Inventory Kanban programs
. Working Capital reduction strategies of 30% in alignment
with strategic supply based
. Effective employment of Cycle Count Discipline (Raw, WIP
and Finish Goods) with accuracy of 98%
. Reinstated and revamped SIOP process
. Developed Executive and Management Performance Dashboards
with Manufacturing Metrics and Info-matics
. A Member of the ERP Business Development Committee and BI
Improvement Strategist
Sr. Materials Manager
Bal Seal Engineering - (Medical/Automotive/Aerospace)
Foothill Ranch, CA
May 2010 - Jan 2011
Materials Management Responsibilities:
. Management of MPS, Warehouse Fulfillment (WMS), Inventory
Mgmt and Control, Purchasing, Sourcing, Logistics,
Receiving and Shipping.
. Supply Chain Design and Transformation to facilitate
Material Stream Optimization
. Lead, train and facilitate material sourcing programs and
strategic material acquisition
. Supplier Stratification Matrix on the basis of
Intelligence, Innovation, Competitiveness, Quality, and Velocity
. Supplier Monitoring Program with full Dashboard
Intelligence (OTD, DMR's, Quality, AP and etc.)
. Improve production planning - production leveling and
migration to Heijunka scheduling
. Optimizing systems and resource decision making, balance
decision variables with resource intelligence
. Strong inventory control with full map out of a
distribution plan for SMI (Slow Moving Inventory) Inventory
and
improvements to the material
flow as well as distributive efficiency of material across the material
stream
. Strong management of cycle count programs and reduction
of NVA bin location (Phantom Inventory)
. Inventory transactional improvement reduction of
inventory inaccuracy, increased training and transactional
awareness
. Designing and leveling out production through product
family and volumetric throughput
. Reviewing carrier based, aligning contracts with trade
lanes and volume to leverage pricing, lane efficiency and
delivery efficiency.
PSI Manager - [Purchasing-Sales-Inventory]
Hitachi America Ltd. -Consumer Electronics (CPG
Distribution & Manufacturing) - Relocation
San Diego, CA
April 2009 - April 2010
Materials Management Responsibilities:
. Global/Near sourcing/procurement with emphasis on
strategic/value added partnership
. Procurement Portfolio of over 100M with strong inventory
management
. Reduction of COGS of 13% over first year and logistics
cost of 25% through strong contract negotiations
. Implementation of supplier metrics and scorecards meeting
the corporate and customer metric goals
. P/L responsibilities multi site operations
. Multi-site global supply chain from China sub-assembly
operations to complete Maquiladora Assembly
Operations (shop floor
control)
. Lead full scale end-to-end supply chain optimization
initiatives to serve a more complex and robust customer,
materials, and transportation
network.
. Warehouse layout VSM and goal targeted supply chain
projects
. Strong Supplier, 3rd Party Logistics and Carrier
Management
. Superior Demand/Production Planning Management
. Mechanized and fluidity design on work -flow and
operations process
. Designed/developed a Visual Factory --Supply Chain and
Process Link Visibility
. Strong leadership and accountability controls over
business operations
Supply Chain/Manufacturing Manager
T. Christy Enterprises (Distribution & Manufacturing)
Anaheim, CA
February 2007 - April 2009
Supply Chain/Manufacturing Responsibilities:
. Management of Material Planning, Inventory Mgmt and
Control, Purchasing, Sourcing, and Logistics,
. Global sourcing/procurement in LCR regions and strong
regional sourcing for direct/indirect goods
. Led strong procurement strategies, delivering $2M+ in
supply chain savings in the first year with concentration
on
strong sourcing initiatives by category management
. Improved backend programs with supplier leading to over
1M+ in supplier rebates/COOP fund
. Strong contract negotiation with reduction of 15% on
domestic transportation freight and 13% reduction on
inbound ocean freight.
. Implementation of supplier scorecards and metrics to
improve price, quality and lead-time to meet OTD
requirement of 99% and better.
. Designed supply chain assessment and transformation
strategy development to provide future-state vision and
operating platform helping to the company for next phases
of growth.
. Built and led high-performance teams with total ownership
over every functional area of the supply chain
(strategy, planning and operations)
. Fine tuned S&OP and MRP processes to identify and resolve
inventory bottlenecks, improving turns by
10% and enabling a 25% first year inventory reduction.
. Develop and design cellular manufacturing and LEAN
Implementation
. Designed and implemented 6 Sigma Projects/Kanban program
. Participation from inception to production of all NPI
. Direct improvement and revision to operating and
manufacturing policies
. Improve production paths and productivity through time
studies
. Re-engineering Work Flow
. Management of BOM and Manufacturing Routers
. Automate and reduction of NVA (non-value activity)
. Suppler Relationship Management
. Inventory management
. QMS & GMP
. Improve production planning
. Investigate cost drivers and implement cost containment
programs
. VMI -Vendor Management Inventory Programs
. Maintaining production goals and reduce injuries
. Develop profiles, performance measures & objectives
. Ensure manufacturing/operating compliance
Operations Manager
World-Wide Advantage Co., Inc. (a subsidiary company of
Wilbur Curtis Co., Inc. -an Equipment Mfg)
Montebello, CA
January 2001 - February 2007
Operations Responsibilities:
. Management of Plant Operations: Finance/Supply
Chain/Operations & Mfg/Engineering/Quality
. Responsible for 11 direct reports and 150+ indirect
reports
. Developed and executed global strategic sourcing,
procurement, global manufacturing plans and
product import strategy that shifted up to 20% of raw
materials offshore for a 20% landed cost savings.
. Global global/sourcing and expansion to LCR covering
(China, Vietnam, India, Singapore, and Malaysia)
. Provide strategic and operational supply chain expertise
to help the business, execute and resolve their toughest
supply chain and operational issues. Continuous
Improvement to existing supply chain cycle, including Plan,
Source, Make, Deliver and Reverse Logistics.
. Lead full phase globalization projects - completed 3 full
business manufacturing ventureships and the setup of
a Shanghai Business Office
. Rolled out full scale integration/implementation projects
for all 4 site locations with migration to JDE ERP system
to complete Operations visibility and end-to-end supply
chain
. Lead Supply Chain Network Designs and LEAN transformation
initiatives overseas
. Reduction of ENG to Mass Production Launch time by 2
weeks shortening approval and waiting time
. Improved manufacturing and production time by 1 week at
US plant with cell manufacturing and improvements to
takt time and JIT material flow
. Played a key role in solidifying sales operations by
developing and implementing an automated point-of-use
inventory dispensing system strategy for key customer VMI
accounts, yielding a 27% inventory reduction and
improving inventory availability by over 15%.
Education: University of California, Irvine
B.A. Social Science
Specialization in Economics