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Stress Engineer/ System Engineer

Location:
United States
Posted:
August 23, 2014

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Original resume on Jobvertise

Resume:

ABU SALIM, (US Citizen)

**** ***** ****** **. **** Worth, TX 76133 . Tel:817-***-**** (cell), acfjsx@r.postjobfree.com

Secret Clearance: Interim

Many years of aircraft structural engineering design analysis experience for both primary and secondary aircraft structures, including MRB support and troubleshooting.

Proficient in both Hand calculations and linear and non-linear Finite Element Analysis (NASTRAN/PATRAN and ANSYS). Proficient in Production Support. Proficient in

flight test certification of military and commercial airplanes. Worked on metal and composite structures.

Education:

Ph. D (Mech. Eng.), Queens University, Belfast, UK. Emphasis on nonlinear analysis and component failures.

MSc. A.: (Mech. Eng.), Ecole Polytechnique, University of Montreal, Canada. Awarded Grand Distinction. Emphasis: Fatigue behavior of thin plates and biaxial stress

analysis. Produce test results and substantiate mathematically.

Performed additional research on behavior of thin Aluminum plates with loaded holes at 150?F, for Royal Aircraft Establishment, Farnborough, England. Studied crack

initiation and crack propagation in thin Aluminum plates.

B.Sc. Mech. Eng., India

Earned Grand distinction, awards and many scholarships during academic career

Publications, Awards, Membership:

Various Boeing and Lockheed Martin Engineering reports, technical write-up, developed various Design Analysis procedures.

Received US Patent # US 6,439,415; Perry Equipment Corporation earnings increased in millions of dollar/yr.

Published over 17 Technical papers. Participated in various international conferences in North America and Europe.

Member American Institute of Aeronautics and Astronautics

Member American Society of Mechanical Engineers

Registered Professional Engineer in the State of Texas

Recent Trainings Completed:

DADT analysis and DFR evaluation using ITAS for metallic and composite materials.

Summary of Skills

Analysis, design and development of various system and sub-systems made out of Aluminum, Steel, high strength plastics and Composite material.

Extensively used HAND CALCULATION to determine stress on tubes and brackets for P-8 program, 747-8F Pulley Brackets, flight control systems and Wing

Stress, 747-8 IC for Horizontal Stabilizer; used other Boeing Software and BDMs related to hand calculation. Durability and damage tolerance analysis of critical

locations of various components. Calculation of stress intensity factors and evaluate crack propagations. Also worked on Bearing load calculation, fastener strength

determination, Pin strength calculation with margin of Safety. Design of cams and actuators. Payload analysis and weight reduction for 777 and 747-8 Model.

Extensively worked in flight test certification of 777 and 747-8 Airplanes.

Extensively worked on various structural parts from stress point of view for F-35 program including metal and composites. Worked exclusively for large number of

parts and completed design analysis for F-35 program. Worked as design reviewer and checker for work done by engineers. Worked extensively on weight reduction

program. Familiar with most of the Lockheed Martin software to support F-35 Production issues.

Capable of performing classical and computer assisted structural, thermal, mass properties, and tolerance analyses. Knowledge of

mechanical and structural design techniques, conventional view projection (e.g. orthographic, isometric, axonometric, etc), descriptive

geometry, geometric dimensioning and tolerancing) product configuration control and release methods; and manufacturing processes and

procedures in order to develop mechanical/structural definitions of products using computer-aided design tools and conventional design

methods. Very proficient in the use of Partan/Nastran and CATIA.

Over twenty five years of experience in the field of design and stress analysis. Extensive usage of FEA and other software, including; MSC /PATRAN,

NASTRAN, ANSYS, FEMAP, STARDYNE, LS-DYNA, FAMOSS - Frame sizing, Gkjoint, CSW, familiar with IAS, Proficient in CATIA V5, Enovia,

STAADPro, Used ASME VIII div. 1&2, ASME III, AISC,UBC, B31.1 & B31.3 Codes. ProEngineer, ProMechanica, C+, AFGROW, OPTISTRUT,

ABAQUS, IVT, VAS, IAS, CSW. Used Microsoft Office 7 package.

EXCLUSIVELY worked for Linear & Non-linear FEA analysis, design Optimization,, Noise & Vibration, Non-linear material behavior by using different FEA

software. The effect of Flexible Coupling for non-linear FEA application

Fields of Experience include Aerospace Engineering, Large telescope structures, petro-chemical, refineries, nuclear & fossil power plants..

Pin strength calculation with margin of Safety. Design of cams and actuators. Design of landing gears and detail calculations of actuators and related

components. Fatigue evaluation of moving parts and rotating components. Evaluation of stress concentration factors, stress intensity factors, crack propagation and

techniques for crack arrest to extend service life of parts. Linear elastic analysis, general yielding fracture mechanics, used J-integral methods.

Worked on various structural parts from stress point of view for F-35 program at Lockheed Martin made from metal and composites. Worked extensively on weight

reduction program. Familiar with most of the Lockheed Martin software to support JSF-35 Production issues.

Provided continuous MRB support for JSF35, 747-8 F, 747-8 IC and other commercial planes.

Experienced in fatigue & fracture analysis, mobility & dynamic stiffness analysis, Static analysis, NVH analysis, analysis/testing integration and correlation

studies. Performed dynamic structural analysis using loads simulating airborne applications. Extensively worked on thermal load calculations. Analysis of structures

under static and cyclic thermal loads. Analysis of structures for thermal transient load conditions.

Durability and damage tolerance analysis of critical locations on the wing, fuselage, empennage, and landing gears.

Exclusively worked on Section42, 46, 48 Wings, Bulkhead location, Fuselage and Horizontal Stabilizer for P-8, 747F & 747IC. Worked on flight control

Mechanisms, Cable Load calculations.

Finite Element Analysis (FEA) for different components made out of various Aircraft Materials, including composites.

Worked on the structural Analysis of Split Wing parts for 737-800 project.

Strong background & capabilities In Applied Mechanics, Fluid Mechanics, Laser Manufacturing, Thermal, Fracture Mechanics, Fiber Reinforced Composite

Materials, High Strength Plastics, Aluminum and Advanced High Strength Steel.

Highly motivated individual with ability to take multiple assignments.

Major contributor and a proven team leader in various key projects.

Strong leadership qualities, strong organizational, analytical skills, sound business judgment, multitasking ability, and strong customer satisfaction skills.

Work independently and in a team environment, and display ability to complete and manage projects with a minimum of instruction.

PROFESSIONAL EXPERIENCE:

Worked for FACC in Tukwila, Seattle, WA. Since Jan 2013 to end of Oct 2013. Worked on the split winglet design as Stress Engineer. The split wing is a concept that

uses an additional winglet at approximately 90 degree projecting downward thus it appears like a fork. The modification is expected to produce substantial reduction in fuel

consumption. It will most probably reduce 4% total fuel consumption. It is initially intended to apply to 737 fleet and eventually to all aircraft. The design is difficult

because of less structural members at that location and high air loads. Analyzed split wing components for over 1500 load cases.

Consulting Engineer, AS Technologies Inc., Fort Worth, Texas (from Mar 2012 to Dec 2012). Solving complicated Mechanical and Stress analysis engineering

problems for various local companies.

Sr. Structural Analysis Engineer at Boeing Renton (from 15th Oct 2010 to 23rd Feb 2012); Washington. Durability and DTANAL, Supporting 707, 727, 737,

747,767,777 commercial aircraft program. Durability and DTANAL analysis of aircrafts in service. Supported release of detail design and stress documents stress analysis

packages.

Consulting Engineer, AS Technologies Inc., Fort Worth, Texas (from Feb 2010 to Oct 2010). Solving complicated Mechanical and Stress analysis engineering

problems for various local companies.

Sr. Structural Analysis Engineer at Boeing Everett; Washington. (Nov 2007- Feb 2010) Boeing CAS-FSE Single Aisle Wing & Empennage: Supporting 747, 777

commercial aircraft program. Designed 747-8 program flight control cable systems, system brackets, accessories, fasteners, flanges, bracings, stiffeners, fittings. Supported

release of detail design and stress documents stress analysis packages. Payload analysis for 747-8 and 777 programs.

Senior Stress Analysis Engineer, Lockheed Martin Corp., Fort Worth, Texas. (Feb 2005 ? Nov 2007):

Stress analysis of JSF structure and components. Worked on aircraft designed for STOVL, CTOL and CV operational services.

Extensively worked on components that belonged to Weapons Bay, Flaperon Bay, Main Landing Gear Bay and Utility Bay. Wing Structure stress analysis.

Senior Stress Engineer on 747ST, Super Tanker Project, Evergreen Air Center, Arizona. (Jul 2004 - Feb 2005):

Stress analysis of fire retardant tank system to be installed in the 747 fuselage. Analyzed all tanks on pallets for all loadings due to maneuvering of the aircraft.

PATRAN/NASTRAN, CATIA, MathCAD, Used AFGROW, FAMOSS - Frame sizing, Gkjoint. Used MIL HDBK for material data.

Aerospace Stress Analyst NASA Projects:

Oceaneering Engineering Space System, Clear Lake, Texas): (Dec 2003 - Jul 2004)

Extensive Stress analysis of products to be launched to outer space and products to be brought back safely from outer space. These were complex structures and

mechanisms. DTO-RCC project for next space shuttle flight

Stress Analyst, (Aerospace Engineering) VertexRSI. Dallas, Texas (Nov 2002 - Jul 2003):

Analysis of large structures supporting Antennas capable of smoothly rotating in horizontal and vertical planes through small angles to scan the space.

This work required full security clearance.

Structure/Stress/Integrity Consultant: AEP Dallas: (Feb 2001 - Nov 2002)

Leadership: Modal analysis, random and transient load analysis of complex structure built from a combination of steel and aluminum alloys for tribology reasons.

Complete Stress analysis of many components operating under elevated temperature and high pressure condition. Used STAADPro and CAESARII.

Structural Evaluation of Super-heater and Re-heater lines of twelve power plants in Texas. Evaluation of Fuel efficiency of same plants.

Outstanding Achievement:

Qualified all plants using STAADPro and CAESAR II for static, dynamic and seismic loading conditions. Evaluation of components lives under mechanical and thermal

cyclic loading conditions. Crack propagation, fatigue and fracture analysis. Crack propagation of an existing defect using LEFM methods. Recommended modifications

where necessary.

Perry Equipment Corp., Director of Engineering & Corporate Technical Advisor, (May 1994 - Jan 2001):

Stress Analysis of large number of components. using ANSYS. Pro-Mechanica, Pro-Engineer and SolidWorks.

Design and Stress Analysis of large number of components. System engineering, stress analysis using ANSYS. Also used ProMechanica, ProEngineer,

Mechanica and Solid Works. Inproved Technical ability of the Eng. Department.

Produced several new inventions. Increased Company's revenue in millions.

Company makes millions of dollars every year by selling my inventions.

Delta Research, Inc., Seattle, WA (Aug 1990-May 1994): S tress Research Scientist and Engineer: Responsible for project engineering,

coordination, and spacecraft upgrades and modification. T he work included performing all necessary technical analysis as well as regularly

w ri ting monthly & final reports, giving oral presentations to communicate results to customers. System Development. Worked on components of

747, 737, 777. Integrated redesign efforts to cut manufacturing costs and procurement time for load-bearing interior panels on 747 and 767

airplanes. Responsible for new customer product design. Detail analysis of wings of 777. Design detail, stress analysis of the following parts:

Secondary pressure bulkhead, baggage door, escape hatch, frames, skin panels and baggage floor. Modification/Extension of 125-800 finite

element (F.E.) models. Used ANSYS, NASTRAN Finite Element Modeling and Analysis.

Stress Analysis Engineer, Bechtel Corporation, Sanfrancisco, CA, 1987 - 1990) Complete Stress analysis of pipe lines and other large components. Stress analysis

of all engineerting components on many projects: within Bechtel extent of supply. Provided technical guidance on good design practices.

Senior Stress Engineer, Raytheon, New York (1985-87) Stress analysis of thin shell structure using PATRAN/NASTRAN. Stress Analysis of Turbine Generator Pedestal

System for Martins Creek Unit 1 and 2 for Pennsylvania Power and Light Company. Structural validation for seismic and all loading conditions and satisfied the specified

Misalignment Tolerance Matrix. Stress analysis of support structures and components. Also used STRUDL and STARDYNE.

Stress Engineer, Slingby Aviation Ltd., London, England, (1976-88)

Involved with structural aspects, preliminary design, detailed design, structures reports, coupon testing, sub component testing, full scale testing, and CAA Certification.

Design stress calculations and stress reports for the T67 engine frame, fuselage skins and stringers, fuselage frames, longerons, and tailplane. Deviation of the fatigue

spectrum, fatigue test load application and stress calculations for the structural integrity of the fatigue rig.



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