BACKGROUND: Operations management experience in medical device, consumer
products, healthcare
and industrial products manufacturing and packaging. Experienced in
managing production, quality
assurance, planning, maintenance, engineering, distribution, customer
service and purchasing functions.
Manufacturing technologies include injection and blow molding, film and
profile extrusion, precision
machining, liquid compounding, packaging, and other proprietary
manufacturing technologies.
Seasoned in developing and executing cost, quality and service improvement
plans through lean
manufacturing and continuous improvement initiatives.
EXPERIENCE:
DelStar Technologies
Middletown, DE19709
2011-2014 - Vice President of Operations
DelStar is the leading manufacturer of thermoplastic nets, nonwovens,
laminates, and extruded components used in filtration, automotive,
healthcare, industrial, food, electronics and textile markets. Responsible
for North American manufacturing operations, serving North America, Asia
and Europe. Operation consists of four facilities comprising 400k ft2 and
400 employees. Seven direct reports: 4 plant managers, Director of Quality,
Director of Purchasing, Director of Planning and Logistics.
. Successfully grew top and bottom line for preparation of sale to SWM
International at 11X multiple
. Increased revenue from $94mm to $112mm
. Increased EBITDA from $15.5mm to $21.5mm. Projected Fiscal 2014 EBITDA
of $24.4mm
. Annual purchasing savings of $1mm
. Overall cost reduction savings $4mm
. Improved Safety Recordable Rate from 5.0 to 0.8
. Expanded Middletown foot print by 50k ft2 to accommodate growth
Paradigm Packaging
Saddle Brook, NJ 07663
2002-Present - Sr. Vice President of Operations
Report to CEO for manufacturer of rigid plastic containers and closures
serving the pharmaceutical and nutritional markets. Responsible for three
manufacturing plants (NJ, UT, CA) consisting of 75 molding machines.
Processes include injection, injection blow molding, injection stretch, and
extrusion blow molding. $70MM annual sales.
. Identified and implemented cost savings programs in excess of $5.0MM
. Initiated scrap reduction program reducing scrap from 8 to 2%.
. Improved inventory turns from 5.5 to 8.5
. Improved NJ plant efficiency by 10% through maintenance down time
reduction, SMED and infrastructure improvement
. Implemented multisource purchasing strategy to achieve favorable
material purchase pricing.
. Replaced existing ERP system resulting in improvements in reporting,
MPS and MRP generation, and improved vendor and customer management
systems.
NICE-PAK PRODUCTS, INC
Orangeburg, NY 10962
1990-2002 Vice President of Operations
Report to Divisional President of OTC pharmaceutical, medical device,
cosmetic and consumer product manufacturer. Responsible for daily plant
operations and long term manufacturing planning for $90MM plant. Direct
compounding and packaging operation of sixty-plus form, fill, seal
packaging lines, flexographic printing and several nonwovens paper
converting lines. Supervise planning, raw material warehousing,
distribution, engineering, maintenance and facilities. Accountable for
regulatory compliance with OSHA, DEC, EPA, FDA and POTW. Total staff 450,
seven direct reports. Prepare and ensure performance against operating
budgets.
. Implemented team based work system resulting in increased productivity
of 30%
. Instituted shift restructuring resulting in annualized savings in
direct and indirect labor and related overheads of $875M
. Chaired production Waste Reduction Team which resulted in annual raw
material savings of $200M
. Served on project team for successful achievement of ISO 9001
certification
. Lead operations in conversion from legacy software to commercially
available ERP system (BPCS)
. Utilized new ERP system to share mid and short range MRP requirements
improving supply chain
. Implemented vendor managed inventory control system for key customers.
. Decreased order turnaround time from 72 to 24 hours
. Improved productivity to plan from 78% to 98%
. Reduced warehouse labor by 20% while increasing throughput by 60%
. Reduced hazardous waste generation by 30% resulting in annual savings
of $80,000
. Realized $400,000 in annualized savings in no/low capital projects
through value analysis and recycling projects.
. Developed and implemented comprehensive safety management programs
including Hazard Communications, Emergency Response, Control of
Hazardous Energy, Confined Space Entry, and joint management/employee
safety committee.
1979-1989 ALLERGAN, INC
Division of Smith-Kline/Beckman
Woodbury, NY 11797
Director of Customer Support Operations (1987-1989)
Managed Distribution and Customer Service organizations. Worked closely
with Sales and Marketing and MIS to develop world class service
organization. Daily shipments of 2500 orders, 8,000 SKUs.
. Reconfigured warehouse layout resulting in 20% labor reduction.
. Developed custom software for order processing system allowing 80%
same day shipments
. Installed bar coded, random access inventory system resulting in
inventory accuracy of 98.5% and reduction of physical inventory time
by 80%
. Increased order accuracy to 99.5% through procedure modification and
quality controls
Allergan (Continued)
Director of Manufacturing (1984-1987)
Managed various manufacturing operations for contact lens manufacturer.
Processes included injection
molding, precision machining, packaging and other proprietary processes.
Production Manager (1981-1984)
Responsible for multiple manufacturing departments. Supervised 140
employees on two shifts.
Transferred new technology from engineering to manufacturing. Developed
standard operating
procedures and implemented training programs.
Production Supervisor (1979-1981)
EDUCATION: Adelphi University
Garden City, NY
MBA, Concentration in Finance 1989
GPA 3.92
Long Island University at CW Post
Brookville, NY
BA Economics, 1983
GPA 3.74
Nassau Community College
Garden City, NY
AS Engineering Science, GPA 3.80
Lean / Six Sigma Greenbelt Certificate - Lockheed Martin/Rutgers 2008
APICS CPIM certification
Founding President of the Long Island division of the International
Customer Service Association.