Project Quality Control
Resume:
CURRICULUM VITAE
KARTHIKEYANPERUMAL Mobile
No. 0091-9750941737
QA/QC INSPECTOR
(WELDING,PIPING,NDT)
Email: *************@*****.***
CAREER SUMMARY
Having 9+ years of experience in QA/QC Inspection field. Such as
Welding, Piping, Structural, NDT and Documentation. Experienced gained
in Oil field, Refineries, Gas and Petrochemical Plants, Fabrication
Shops, EPC-Construction Projects, Pipeline Projects, Plant maintenance
Inspection, shutdowns, onshore and offshore in India, Saudi Arabia,
Qatar, Bahrain, UAE.
EDUCATIONAL QUALIFICATION
B.Tech (Mechanical)
TECHNICAL QUALIFICATION
CSWIP 3.1(TWI-UK) Certified Welding Inspector
NDT Level II as Per SNT -TC -1A in
> Visual Testing
> Ultrasonic Testing
> Radiography Testing
> Radiation Protection Officer(From Ministry of
Environment Radiation Protection Section -Qatar)
> Magnetic Particle Testing
> Liquid Penetrant Testing
CAREER STRENGTH
> Good communication skills
> Easy adaptability to various work environment and
procedures
> Self-motivated and dynamic team player with Leadership
quality
> Fault finding and problem solving nature
> Familiar with International Standards and Codes Like
ASME, API, AWS, ASTM, DNV,BSI, ISO etc.,
> Worked with Americans, Europeans, Africans, Arabs,
Filipinos, Koreans.etc
OTHER SKILLS
> PAUT, TOFD date Review Using Tomoview2.7, Radiographic
films Review
> MS-Office
> Hunt Sea Survival Training & H2S Training
> Indian Driving License (LMV)
CARRER RESPONSIBILITIES AS A QA/AC INSPECTOR(Welding,Piping,NDT)
> Visual inspection to be carried out on In services vessel, columns,
storage tanks offshore station pipelines, valves etc.as per Clients
specification.
> Verification of Raw material inspection and Receiving inspection of
Pipe, valves, Pipe fittings, Base materials and Welding consumables
Verify alloying element by positive material identification test(PMI)
. Review of Material certificates against project specification
> Monitor sub-contractor's work activities for compliance with quality
requirements.
> Familiar with various Welding processes like SMAW, SAW, GTAW, MIG/MAG,
FCAW Welding.
> Review of Quality Control Procedures, welding book, Method of
statements and ITPs.Preparation of WPS as per Piping line class
Requirement and to submit for Approval and witness PQR and WQT.
Preparation of PQR records and WQT certificates. Witnessing of
Destructive testing
> Preparation and Review of Welders Job Clearance Card according to
range qualified and applicable WPS. & maintaining the welder
continuity record periodically.
> Performance monitoring of welders and control of the repair rates.
Controlling the consumables for welding storage. Monitoring of Pre-
heat and Post Weld Heat Treatment on Pipe lines and Station Piping.
Witnessing of Weld repair activities as per client approved ITP
> Monitor weekly welder rejection rate as per project requirement.
Monitoring Welding Machine, Baking Oven, Holding Oven and
Portable Oven Calibration periodically. Inspected & witness for
orifice flange flush grinding inside the root to measure the flow
> Review of PAUT, TOFD Data and radiographic films. witnessing of
PAUT,TOFD, UT,MPI, DPI, Hardness, PWHT. Reports evaluation, Plan &
assign work to NDE personnel. Controlling the testing activities and
maintaining the records of testing including NDT
> PAUT, TOFD, Corrosion mapping and Manual UT, RT, MT, PT, PMI, HT to be
carried out on offshore vessel, columns, Storage tanks Piping,
valves and Structural etc..
> Review of Hydro test packages. Line walk and Punch List preparation
before Hydro Test. Punch list and verification of A items clearing
and release for hydro test. Hydro testing and Pneumatic testing as per
client approved procedures. Reinstatement of Piping systems after
completion of all hydro testing activities.
> Preparing weld Map for Tank shell plates. Welding Visual Inspection of
each stage vise of Each Shell Course. Inspect and witness of Peaking
Banding, Roundness and Plumpness. witness of vacuum Box test for
Bottom plates and Pneumatic leak Test for reinforcement pads, Final
welding Inspection of all shell course Including Peaking,Banding,
Roundness after welding Prior to Release the Hydro test.
> Pressure Vessel Inspection of Chimney Tray Installation of Seal
welding. Inspection of Pre welding, In-process and Visual Inspection
Conduct Dye penetrant Test for seal weld and Prior
to release the Leak Test for Chimney Tray.
> Co-ordinate with construction, operations and maintenance to schedule
inspection activities Identify & report Non - Conformities to
specified requirements. Verify agreed corrective action. As built
drawing verification, Documentation of inspection.
> Responsible for documentation of inspection activities and maintenance
of QC records to be submitted to Turn Over Group Commissioning prior
to hand-over to Client.
EMPLOYMENT HISTORY
NAME OF THE EMPLOYER : SAIPEM EPC Packages 2, 3&5
CLIENT & PROJECT : Shah Gas Development
Project (SGD)ALHOSN Gas (GASCO) PERIOD OF WORK :
April 2012 to May 2014
DESINIGATION : QA/QC Inspector(Welding,Piping,NDT)
DUTIES AND RESPONSIBILITIES
Is this Sulphur Recovery and Gas Processing Facilities Constriction
Plant.Storege tanks,vessels,boilers,Reformers,piping and pipe lines
covering this project were of Minimum size 1/2" to Maximum size 108", in
different materials like Carbon steels, Low temperature carbon steel,
Stainless steel, Alloy steel, Incoloy,Cladding and Boiler piping and
many pipe fittings like flanges, elbows, tees, reducer and valves etc.
> Verification of Calibration status of Welding equipment's and related
measuring instruments to be used for work. Verification of Welders,
Welding operator qualification. Witnessing Inspection of PQR and WQT
as per project specification.
> Surveillance checks the Welding parameters and the storage of Electrode
as per manufacturer recommendations.
> Surveillance Inspection of joints preparation and fit-up against the
requirements of the Welding procedure and drawing. Final Inspection
of Welded joints as per Project specification.
> Monitor the weld repair activity from marking the location of defects,
excavation, and welding as per approved weld repair procedure and
welding procedure specification..
> Review of PAUT, TOFD data's and Radiograph film and PWHT charts. Review
of all NDT and PWHT Reports.
> Review of Hydro Test Packages.
> Witness Inspection of welded spools dimension check and Line walk down as
per the drawing. Witnessing of leak testing such as Hydro test,
pneumatic test, etc.
> Coordinate with the Engineering Dept. for corrective actions for
deviations, if any, issues on site.
Previous Experience
Compan : Velosi Certification LLC Qatar
Position : QA/QC Inspector
Duration : Aug 2009 to March 2012
Projects in velosi
Clients : Qatar Petroleum, Qatar Gas, BAPCO, NDIA, TOTAL E&P,
Punj Lloyd, Al Jaber, Voltas, Black Cat, Panorama contracting.etc..
> QG 3 & 4 construction of pipeline for Offshore Facilities.
> EPIC of Doha Urban Pipeline Relocation Project.
> Construction of Process Piping in gas plants and In Services
inspection Cress country pipeline and station Piping
> 30Kms of underground piping and 10Kms of above ground piping,
Structural beams fabrication, installation and erection, at
New Doha International Airport
> Offshore In services inspection equipment's and piping's.
Construction of Chilled water pipeline.
DUTIES AND RESPONSIBILITIES
> Inspecting the incoming materials for damages, dimensions and corrosions
and ensure that MTC is available and according to the requirements.
> Witnessing Welder qualification tests (WQT) and procedure Qualification
test(PQR)
> Ensure satisfactory identification of materials, proper protection of
piping and fittings. Verify proper size and schedule of pipe, rating of
flanges, proper flange face and fittings.
> Inspect piping just before erection to verify that interior is clear of
foreign materials. Check edge preparation and fit-ups to verify that
areas to be welded are free of contaminants and that fit-up is within
tolerance. Stage wise welding inspection.
> Review of PAUT,TOFD Data's and Radiograph film and PWHT charts.
Witnessing of NDT activities and reports review
> Review the test packages. Witnessing hydro and leak testing of test
packages. Witnessing flushing of test packages.
Witnessed testing of pressure safety valves.
> Check piping connection to machinery and/or for equipment and refer to
applicable code for tolerance and stresses.
> Check the correct installation of special pipe support and the use of
correct type of standard support in accordance with the information
Shown on the drawing
Company : TCR Arabia Co.Ltd (Saudi Arabia)
Position : QC Inspector
Duration : April 2009 to Jun 2009
DUTIES AND RESPONSIBILITIES
Is this Saudi International Petro Chemical Company expansion project.
Scope of work is Linear low density poly ethylene and Fine fan Coolers
pipes and Air Preheater. Many pipe lines covering this project were of
Minimum size 2" to Maximum size 48", in different materials like Carbon
steel, Stainless steel, RTR Piping & GRP/GRE Piping.
> Review of Welding Procedure Specifications (WPS), Procedure
Qualification Records (PQR) to various codes like ASME/ANSI and
different process like SMAW/GTAW.
> Witnessing of Welder Performance Qualification as per ASME IX and AWS
D1.1.
> Review the Client Quality control Procedure for Welding, Piping,
Prefabrication, Erection & Testing, of Welding consumable handling and
storing.
Interpretation of Radiograph, Witnessing of Magnetic Particle
Inspection, Liquid Penetrant Inspection and Ultrasonic inspection.
Company : Husseini InspectionCo (SaudiArabia)
Position : NDT Coordinator
Duration : Jan 2009 to Feb 2009
> Review Radiograph films and NDT reports
> Coordinate with NDT Technician and assign the job and generating
request for NDT
> Coordinate with client side Inspector
Company : GB Engineering(Trichy)
Position : NDT Inspector
Duration : Jan 2008 to Nov 2009
DUTIES AND RESPONSIBILITIES
> Study the drawing, check and identify the materials (Pipe and
Fittings) as per drawing, conduct Welder qualification test, check the
weld joint preparation and cleaning, check the joint fit-up, verify the
application of the approved welding procedure, verify the qualifications
of the welder and welding operators, check the consumables, in process
inspection during welding. Final visual weld inspection, PT and MT
testing & interpretation the results .To trace out the spool
identification, maintain the welder's records, RT Film interpretation to
evaluate the results, prepare the QC reports..
Company : CVL Limited
Position : NDT Inspector
Duration : March 2007 to Nov 2007
> RT carried out on butt weld, tanks, pipelines headers joints, Shutter
joints, Vessels
> UT carried out on laminations,check on plates,casting
> LPI carried out on butt weld, fillet weld, tanks, pipelines, boilers,
nozzles.
> MPI carried out on butt weld, forgings, fillet weld
> RT camera used Techops,Spect-2t source used Ir192, Co60
> UT machine used Ecm28 digital equipment
> MPI equipment used Yoke method
SHUTDOWN EXPERIENCE
> Qatar Petroleum (NGL -4) Feb 2012
> Qatar Chemical Company - 2012
> Orxy GTL (Qatar)- Feb 2012
> ADGAS Train - 1 and Boiler 1/2 Das Island, Abu-dhabi March -
April 2011
> QAFAC - Qatar May 2010
> Qatar Petroleum (NGL -3) April - May 2010
> Qatar Petroleum (Refinery) Dec 2009
> Saudi International Petrochemical Company July - August 2009
> Saudi Aramco Riyadh Refinery Feb - Mar 2009
OFFSHORE EXPERIENCE
> Qatar Petroleum NFA - Qatar
> ADGAS - Das Island, Abu-dhabi
> TOTAL E & P and Hulul - Qatar
> Qatar Petroleum PS2 - Qatar
> Qatar Petroleum PS3 - Qatar
> Qatar Petroleum PS4-Qatar
PERSONAL DETAILS
Father's Name : Mr.A.Perumal
Date of Birth : 09.11.1986
Gender : Male
Status : Single
Languages Known : English, Hindi & Tamil
Contact Address : NO.39/129, Enamtrhar Thoppu Tennur,
Trichy - 620017.Tamil Nadu, India. Contact
PASSPORT DETAILS
Passport Number : G9655474
Date of Issue : 17.07.2008
Date of Expiry : 16.07.2018
Place of Issue : Tiruchirappalli
DECLARATION
I hereby declare that the information furnished above is
true to the best of my knowledge and belief
Thanking You
Place :
Yours Truly,
Date :
(P.KARTHIKEYAN)
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