Engineer Mechanical Engineering

RESUME

Ramachandran .R

Contact:099********,

Email:*****************@*****.***

Present Address:

47C Annai Nagar (15thcross)

Vikas nagar back side. Hosur-635109

MANUFACTURING PROFESSIONAL

PROFILE AND STRENGTHS:

A seasoned professional, with a work experience of 7yrs in the Die casting industry, and qualified with a Diploma in

Mechanical Engineering passed out at 2007 April.

Planning, execution, monitoring and customer handling skills.

Highly motivated, positive and goal-oriented, with demonstrated professionalism, ability to build and lead effective

teams.

Excellent communicator with exceptional talent for problem solving, Ability to solve the problem in die casting process.

My core competency includes: TPM, lean manufacturing process, 7QC tools and techniques, 5S, QCC, CFT & SIT and

SMED(quick change over of dies)

ROLE AND RESPONSBILITIES:

Working as Engineer – Production management, guiding a group of workmen & responsible for dailyProduction delivery

and quality.

Production planning based on daily, weekly, monthly Delivery requirement plan.

Planning of Die and Man Power to meet the Production targets.

Trouble shooting and guiding the operators.

Optimizing and setting of process parameters in the Production.

Reducing in-house and customer end rejection by adopting QC Story methodology

Optimizing the process flow and eliminating the NVA activities

Fettling cell design by Takt Time method.( work balancing)

Co-coordinating with Service and maintenance Dept. for dispatch of castings, to achieve 100%service level.

Co-ordination with Die Development & Die design Depts. to develop corrective & preventive actions for

eliminating/reducing breakdowns and rejections in the product.

Troubleshooting through 4M 1E techniques (Man, machine, material, methods and environment) and solving problems

thro QC Story methodology.

Validation of TEIAN Suggestion for Operator Related Suggestions in their Areas.

Being an active facilitator in Quality Control circles (QCC) and a leader of CFT & SIT.

As a part of the continued improvement process,

Facilitate the employees for making the Kaizens, Jishu Hozens and be a guide for Suggestions.

Carryout TPM activities in machines.

Being an Active leader in Supervisory Improvement Team Projects for Production in Time Reduction& Die Productivity

Improvement Projects.

Ensuring good 5S at shop floor. Employee’s safety.

ACHIEVEMENTS

Eliminated a major customer complaint like – Leak, blow Holes, Chip off, & Dimension related problems.

Die change over time reduced by implementing SMED techniques.

Reduced consumption of Production Parts and thereby reduced cost (Stores & Tools cost).

Maintained Stores & Tools cost well within the norms.

Improved Operator safety in PDC Machines and eliminated accidents.

Reduced man power in Shift from 54 to 48

Solved several operation/quality related problems by remaining as an active member in CFT and SIT.

Involved actively for getting TPM award.

PROFESSIONAL WORK HISTORY:

Sundaram Clayton Ltd., Die Casting division- Hosur Production Engineer June’07 – till

(TVS group company, manufacturers of Aluminum (Manage 32 people) date

Components)

EDUCATIONAL CREDENTIALS:

Diploma in Mechanical Engineering with 88%

Sankar polytechnic college, April”2007

Trainings:

Product and Process Training conducted by Sundaram Clayton Ltd., Padi – Chennai.

Participated in Safety training class conducted by Usha Armours, Bangalore

Member in TPM (JISHU HOZEN)

Ergonomics Safety conducted by Sundaram Clayton ltd., Padi-Chennai

Projects Done:

Reduced the rejection level in CCL, CCR & CC Star components from 7% to 3.5%.

Increased the machine productivity in CCL, CCR & CC Star components from 50nos to 60nos /hour

Reduced the rejection level in CCL, CCR & CC Jive components from 12% to 5%

Increased the Star cell Fettling QMS (Quantity per Man per Shift) from 200nos to 350nos by

Calculating Takt time methodology.

Reduce the die change over time180mins to 45nins Neo parts dies.

Reduce the rework in Cover clutch Victor components from5% to 2%

Reduce the store and tools cost2400 Rs/WH ton to 2100Rs/WH ton.

COMPUTER KNOWLEDGE

MS office

AUTO CAD

PERSONAL PROFILE:

Name : Ramachandran.R

Father’s name : Ramasamy.N

Date of birth : 25-09-1988

Marital status : Unmarried

Nationality : Indian

Language known : Tamil, English

Declaration:

I consider myself familiar with production aspects, I am also confident of my ability to work in a team. I hereby declare

that the given details are true to the best of my knowledge.

Date:

Place: (R.Ramachandran)

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