SRINIVAS MOLUGU 732-***-**** SAP EWM PRINCIPAL Consultant -
-SAP CONSOLE-PP/PM/QM
Summary:
Over 15 YEARS of consulting experience in SAP Warehouse Management
including Inventory management (IM), Extended Warehouse Management, RF
Console and Bar Code.
Involved in 8+ FULL LIFE CYCLE SAP Implementations which includes Go-Live
support.
Implemented in 4 major Pharmaceutical Industries ( Bristol Myers Squibb,
Smith Kline & Beecham, Paddock labs and RANBAXY Pharmaceuticals + 2
Chemical ( DuPont and Takasago) + 2 Defence industry ( United technologies
-Sikorsky Aircraft + Lockheed martin) + 1 Food processing Industry (
Unilever).
Functional lead in creating Pharmaceutical vertical in IM/WM for
Intelligroup Inc. It's a Software Package intended for implementing SAP in
3 to 4 months for Small cap to Mid cap Pharma industry.
Experience in MM and WM with good knowledge of RF Console and Cross
Functional modules such as good understanding in integration with SD, PP
and FI/CO and knowledge in QM.
SAP SCM EWM professional experience including implementation,
customization, development, integration, testing and application support of
SAP R/3, ECC 6.0, SCM EWM 7.0, and SD Integration.
Proficient in adapting business requirements and mapping to SAP processes.
8 years of IT experience in industry including SAP MM/WM.
Strong experience in MM/WM Business Analysis, SAP Configuration, Testing,
Documentation, Implementation and User training.
Has very good Experience on ABAP Reports, IDOCs, ALE, Transactions, BDC's,
Master Data Extractions, Migration & cleansing, Function Modules, Smart
forms, BAPI and LSMW.
Expertise working with various Zebra and Intermec label printers to print
bar-coded labels.
Strong ability to establish and maintain a strong business relationship
with Business Units.
Excellent team player with exceptional communication, problem solving,
leadership and people skills.
SAP Projects Implemented
Sikorsky Aircraft corporation : Sept 2004 - Present
Unilever Best Foods : Sept 2003 - Sept 2004
Takasago International Corporation, NJ : April 2003 - Aug'2003
Ranbaxy Pharmaceuticals : August 2002 - April 2003
Takasago International Corporation, NJ April 2002 - Aug01'2002
BMS - Bristol Myers Squibb, December 2001- April 2002
Dupont Teijin Films (DTF), Hopewell, VA, February 2001-December 2001
Paddock Laboratories Inc, USA, November 1999- November 2001
Block Drug Company, NJ, USA (Now GLAXO SMITHKLINE BEECHAM) May 1998 -
November 1999
SAP Application Experience:
WM Module Configuration- Warehouse structure in WM system, Basic stock
management, sort variables, automatic creation of storage bins, warehouse
request (WR), warehouse task (WT), warehouse order(WO), waves, sorting
rules, creation rules, cross docking, serial number, profile, immediate
and automatic creation of Transfer order (TO), Warehouse Movements, Special
movement indicators, storage location control, Putaway and Picking
Strategies, Inbound and Outbound deliveries, Capacity check, Two-Step
picking, Negative stocks and Zero stock check, Batch determination and
working with Classification, Collective processing of Outbound deliveries,
Posting Changes, Stock Transfers, Cross-Docking and Storage Unit
Management.
MM Module Configuration- Master data, PR, PO, P2P, Pricing Procedures,
Agreements, Services, Info records, Release Procedures, Inventory
Management, GR, GI, Movement Types, Reservation, Transfer Posting, Stock
Transfer, Invoice Verification, Account Determination, Valuation, Split
Valuation, Physical Inventory process and CBP.
MM/Purchasing- Optimization of purchasing cycle, account assignment,
Manufacturer part number functionality, subcontracting, third-party,
consignment; External Procurement- Stock transports, requisitions, outline
agreements, scheduling agreements, RFQ, quota arrangements, source lists,
info records, release strategies, vendor evaluation and master records.
QM Module - Master data Quality Planning-Basic data like Catalogs(Creation
of code groups, selected sets), Inspection Characteristics(Quantitative,
Qualitative), Sampling Procedures, Inspection Types, Inspection planning,
Quality Info-records, Quality Inspection, Inspection lots, Result records,
and Recurring Inspection.
SD Module - Master data-Defined Enterprise structure Sales Organization,
Distribution Channels, Sales office, Sales Groups and assigned to Co. Code
and Sales Organization set up Sales Area, Defined Common Distribution
Channels, Common Divisions and Business Partners.
Configured the interface between inventory management (IM) and warehouse
management (WM).
Customizing the Production Integration (PP) describe the replenishment
strategy for WM staging and Set up master data and customizing for
processing WM staging.
Configured the interface between SD shipping, transportation and warehouse
management.
Handling unit management (HU): Number ranges, Packaging material types,
Material groups and allowed packaging materials, outbound deliveries, Goods
movement for HU stock posting, Delivery type determination, Packing control
by item category and Delivery output determination.
Experience in developing functional specs for the RF devices used in the
warehouses.
Experience in configuring the SAP Console and mobile data applications..
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5 PROFESSIONAL SAP EXPERIENCE
SIKORSKY AIRCRAFT CORPORATION -(United Technology Corporation)
Sept 2004 - Present
Project Lead working on SAP EWM + IM + SAP Console +PM +QM
Presently implementing PM project for tooling across the company in
different countries. The details are below.
Have designed and developed 16 Warehouses across the country. Configured
IM/WM and Lead 7 member team in the process.
Also have specialized in DIMP 4.70 (discrete industries/Mill products) SAP
version exclusive for the DEFENCE industry.
Have configured Active batch management /Serialization in SAP.
Have developed and designed SAP console on RF GUNS. Also developed
nonstandard transactions to suit the business.
Presently implementing VENDOR Consignment warehouses for all the Sikorsky
vendors under 3PL (third party Logistics) system.
Implemented and supported the Move of physical warehouses to 3PL- Third
party logistics. All the material movements will be managed by the 3rd
party.
Have extensively wrote Functional designs for the new Transactions/User
exits as required by the business.
Handled special procurement processes in third party orders, consignment
POs, and stock transport orders (STO), scheduling agreements and blanket
purchase orders.
Worked with inbound/outbound delivery in WM so that put away/picking are
completed before the goods receipt/goods issue posting in IM.
Implemented complete WM module for different Putaway and Picking
strategies, movement types and interfaced it with MM and SD modules.
Involved in the design and development of many custom transactions for the
SAP WM implementation in this company. Involved in the development of many
custom RF transactions.
Designed and developed warehouse labels with barcodes using Barone and SAP
Script for all the SAP WM implementations in this company. Designed labels
for various Zebra printers.
Experienced with Interpreting IDOC Contents and Monitoring IDOCs.
Provided functional WM analysis and configuration support for
implementation of the SAP WM in 3 warehouses from design through go-live.
Involved in requirements gathering, conducted 'AS-IS', 'TO-BE' analysis and
interacted with business users to transfer business requirements to
functional requirements.
Implemented WM module using ASAP methodology.
Configured warehouse management settings with various storage types,
sections, storage bins.
Configured the system to optimize the material flow using picking and put
away strategies.
Developed the interface between MM/IM and WM by creating the movement types
in WM and assigned them to movement types in IM.
Configured control parameters for Transfer Requirement/ Transfer Orders.
Activated storage type search strategy and storage section search strategy.
Maintained warehouse workload, unit of measure load category for planning
and monitoring warehouse.
Implemented/Configured RF queues, assigning users to different RF queues,
mobile data entry screens, activated RF monitor.
Developed interfaces for RF devices via SAP console to integrate RF devices
into SAP and WM module.
Defined roles for users and conducted testing for role authorizations.
Identified the training needs and trained the core users. I was also
involved in the preparation of documents, user manuals, and knowledge
transfer to end-users.
PM experience
Defined serial number profile, defined serialization attributes for
movement types.
Maintained equipment category, defined number ranges and maintained
settings at plant level.
Set maintenance plan categories, maintenance plan number ranges.
Defined follow up procedure and maintained catalogs for usage decision.
Defined QM inspection points and number range objects.
Configured Measuring Point categories, Maintenance Plans, Calibration Order
type, Number ranges and Field selections for Measuring Point and
Measurement Documents
Configured Equipment Calibration orders that were linked to inspection lot
generation, results recording and usage decisions with automatic update of
equipment status and measuring documents.
Coordinated with data migration team to Clean up, validate and Upload PM
data.
Provided functional specifications to develop custom reports in PM
Created handouts and documents for the users in MM/PM modules.
Configured Release Strategy with classification for purchase orders.
Configured Inter stock transport order between different Fenwal plants.
Defined technical object ABC indicator, technical Object types and Object
Info keys.
Developed test scenarios and Performed unit and integration testing
EWM Experience
Business requirement Gathering for setting up a new warehouse.
Understanding the AS-IS Business Process of the current distribution
facility by Interacting with the Key business users.
Preparing a Blue print of the new warehouse facility by understanding and
Mapping the Business Process to the SAP EWM module. GAP analysis.
Layout of Warehouse structure, Storage types and put away and Picking
strategies.
Interfacing with Inventory Management.
Configuration of Storage type search strategies for Put away and picking
based on the Business design for receiving and delivery process.
Configured the Storage Type Indicators and Bin Type Indicators, Bin
structure.
Script writing and testing of the Whole Order to shipment Process Involving
picking Process and Packing Process as well as post goods issue.
Testing of Material Movements with In the Warehouse.
Designing the Warehouse Management Configuration Based on the Floor Plan of
the Actual Warehouse. Configuration based on the business strategies and
movements with in the warehouse.
Inventory management (IM): Transfer posting, goods issue & stock creation.
Training the users for carrying out their warehouse activities and using
the warehouse monitor to view outbound and inbound transaction results.
Designing a blue print of the current facility taking into consideration
the Impacts on the parent business process.
Implementation/Replacement of New RF handheld scanner devices for Mobile
data entry in all the warehouses. Configuring the Handhelds, Testing and
Installation.
Trouble shooting & Support of RF Handheld scanner devices.
Writing Functional Design specifications for Customized transactions.
Testing, documenting the customized RF handheld scanner transactions and
providing training to the users.
Processed and mapped IDOCs, QRFC management and interfaces.
IDOC Error handling- working on different error message types so as to
research them and process successfully, checking the IDOC mapping so that
the required corrections are made, searching the IDOCs for order numbers
and resolving the failed ones.
Worked on resolving IDOC errors related to Purchase Orders, Stock Transfer
Orders and Sales Order.
Testing and documenting the reports and training the users to make them
understand the functionality of the reports.
Helped lay out ERP to EWM Sales process flow and order fulfillment
processes, Stock transport order Process flow, and Returns flow of
Logistics execution system of warehouse managed Plants.
Handled support issues on Logistics execution system of warehouse managed
Plants on daily basis.
E Provided Key user training for all the new developments that are being
carried out.
Customized put away and picking strategies, Shelf Life Expiration Date
(SLED), etc for a complex warehouse structure.
Go-Live and Post Live Support and helped end users in understanding the
process.
Prepared documentation for end user. Also imparted SAP RF training to the
users.
Unilever Best Foods, NJ
Sept 2003 - Sept 2004
Project leader working on SAP IM/WM + SAP Console.
Responsibilities included project planning, and designed the functional
specifications for new developments, coordinated testing and over all
delivery of the project.
Configured the WM Module for 2 plants located at Chicago.
Also Configuring the SAP Console to meet the User requirements in the
warehouse.
Presently developing functional Specifications for the RF Screen designs as
needed for the user Community.
Developing RF Screen such as 'GR for PO'/PO Inquiry/Print labels/Transfer
order Confirmation/Print TO/Picking for Deliveries/Physical
Inventory/transfer postings
Responsible for testing through Cycle 1 and Cycle 2 Testing Including RF
Console transactions.
Training the super users in the new functionality's s well WM/MM/RF
scenarios and Transactions.
Takasago International Corporation, NJ
April 2003 - Aug'2003
Project Manger working on SAP Upgrade 31H to 46C.
Responsibilities included resource management, project planning, and
designed the functional specifications for new developments, coordinated
testing and over all delivery of the project.
Responsibilities also include testing the WM/MM upgrade testing and acting
as overall functional coordinator for all major FI/PP/SD/MM/WM Modules.
Tested and configured the system to meet the necessary corrections from the
functional perspective.
Trained super users in the new functionality's provided in 46C compared to
31H version. Trained them in WM/MM/RF scenarios and Transactions.
The Upgrade was successfully completed with minimum functional changes.
Ranbaxy Pharmaceuticals, NJ
August 2002 - April 2003
Developed blue print for three warehouses for Ranbaxy. One Distribution was
in Jacksonville, Florida, while two other Manufacturing Facilities were in
New Brunswick, NJ
Implemented SAP Console. Florida site had gone live as scheduled on Dec 13,
2002.
Assessment/blue printing was followed by configuration and design, testing
and go-live.
As a team lead for Materials Management and Warehouse Management business
processes implementation, was responsible for configuration and design of
Purchasing, Inventory Management, Batch Management, Classification and
Warehouse Management
Involved in validation of SAP R/3 in a FDA regulated environment and CFR
PART 11 electronic records/ electronic signatures.
Responsible for requirement specifications, development methodology,
testing, change/control management, documentation, electronic records,
quality assurance and auditing, operation procedures, security is some of
the FDA/GMP regulations.
Developed unit testing test scripts, Integration test scripts and also
participated in testing the business scenarios as part of documentation
/CFR part 11 standards.
Implemented Tecklogix console (Similar to SAP console) for the RF interface
to WM transactions on the floor in Shipping/receiving /Physical Inventory
modules.
Presently testing the Validation of security (User authorizations) profiles
across all mojor modules including MM/WM/PP/QM/SD.
Takasago, NJ
April 2002 - Aug01'2002
SAP Version 4.6C
Sr. SAP Consultant working on WM module
Responsibilities included resource management, project planning, and
designed the functional specifications for new developments, coordinated
testing and over all delivery of the project.
Designed and configured the Warehouse Management module for three
warehouses and presently working on interfacing WM to RF (Radio Frequency)
with SAP Console.
Completed assessment study using ASAP accelerated scoping method for
business processes in Warehouse Management, Material Master Management and
Batch Management and its integration with production planning and Sales and
Distribution.
Designed and developed users exits in inventory management and warehouse
management, to support the client required processes that are not supported
by standard SAP.
Implemented WM /PP interface for material staging to production.
Trained super users in IM/WM/RF transactions.
Developed Unit test scripts and integration testing scripts for all
inventory, warehouse and transactions integrated with SD, PP and FI based
on business needs.
Implemented SAP console presently.
BMS - Bristol Myers Squibb
December 2001- April 2002
SAP Version 4.6 B
Worked on SAP tool RBE (Reverse business engineering). Developed global
blue print for small markets, which needed SAP implementation.
Involved in requirements gathering, conducted 'AS-IS', 'TO-BE' analysis and
interacted with business users to transfer business requirements to
functional requirements.
Identified the training needs and trained the core users. I was also
involved in the preparation of documents, user manuals, and knowledge
transfer to end-users.