Richard M. Collins
Cary, Illinois 60013
Phone: 224-***-****
Objective: To utilize my goal driven leadership experience, acquired
engineering knowledge, and focused execution skills to secure a
challenging opportunity in a growth orientated company with a focused
business plan.
Gerson Lehrman Group
9/2013 - Present Managing Consultant
> Provides professional or expert advice in a particular area such
relating to rigid plastic packaging
> Engage in project work such as: cost model development,
equipment capital reports, and portfolio management
systems
D&W Fine Pack - Subsidiary of Mid Oaks Investments, LLC; 1900 Pratt
Boulevard, Elk Grove Village, Illinois, 60047
D&W Fine Pack, established in 2009, consists of 7 Legacy Companies with 13
plants. The company has annual sales of $500MM and employs 1800 workers.
Serving the Food Distribution and custom markets, D&W provides a wide
variety of products made from a vast array of materials (PET, PLA, PP (Foam
& Talc-Filled), PS (OPS, HIPS, Foam). Major internal processes include
Extrusion, Thermoforming, and Injection Molding.
12/2011 - 3/2013 Director - Product Development
> Continued to managed the Custom Product Development Group
after acquisition by Mid-Oaks Investments in Dec-2011
> Accomplished 90% Rating on annual Management Goals
including:
o Completed trials and filed for full patent on Tamper
Evident Package
o Consolidated & executed usage of multiple legacy-
company NPD processes & documentation including the
training of Operations (9 plants) & Sales Groups
(50+)
o Worked with Corporate Finance Group on consolidation
on product cost model & material masters (BOM's &
Routings)
o Evaluated legacy-companies Engineering Software
usage, prepared report & executed plan to consolidate
company to one platform
o Managed Product Development staff of 11 people across
6 locations in US & Canada
o Worked with Custom Sales team as technical liaison
with customers for new product application definition
including: materials & equipment selection, Tooling,
and product cost model economics
o Worked closely with customer during start up phase in
new product qualification and issue resolution
o Administrated over Development group's qualification
& commercialization of $14MM of New Product Sales in
2012
CM Packaging Group 800 Ela Road, Cary Illinois, 60047
CM Packaging Group is one of the premier manufacturers of aluminum
packaging and rigid plastic containers serving the restaurant, grocery,
bakery, produce and food processor markets with both custom and stock
products. In addition to its Lake Zurich facility, it has manufacturing
locations in Central Islip, N.Y.; Gladwin, Mich.; Miami, Fla. and Cadiz,
Ky. and a distribution facility in City of Industry, Calif. with aggregate
square feet of 460,000 employing 300.
5/2010 - 12/2011 Vice President of Product Development
> Created new department including scripting 5 year business
plan and Portfolio Management System, Staffing, CAD / CAE
Systems, Rapid Prototype equipment, Master Unit Tool
Construction, and processes
> Developed and implemented in-house product development
process
> Implemented use of SPC Quantitative analysis process for
First Article Approval process
> Initiated use of quality gages (Dimensional & Go-NoGo) in
production for QA Fit-For-Use testing
> Worked with Custom Sales team as technical liaison with
customers for new product application definition including:
materials & equipment selection, Tooling, and product cost
model economics
> Worked closely with customer during start up phase in new
product qualification and issue resolution
> Executed Ideation Program which expanded companies stock
product line portfolio
> Initiated & managed monthly metric-driven Commercial Lead
Team focused on growth through new products
> Administrative responsibility for all aspects of product
development and commercialization, a staff of seven product
managers at three locations, annualized departmental budget
in excess of $500K, and capital project budgets in excess
of $1.5MM annually.
> Member of Executive Team which developed and presented
company history, accomplishments, benefits, and assets to
Private Equity Groups, which led to the sale of the company
to Mid Oaks Investment Co.
Fabri-Kal Corporation 600 Plastics Place, Kalamazoo, Michigan, 49001
Headquartered in Kalamazoo, Michigan, and in continuous operation since
1950, Fabri-Kal is a leader in innovative packaging solutions. They are
the sixth-largest thermoform manufacturer in North America, serving the
foodservice and consumer goods packaging markets. F-K offers stock
packaging products of the highest quality: some made from traditional
plastics (PET, PP, HIPS, & HDPE) and others made from next-generation eco-
friendly alternatives (PLA).
6/2003 - 5/2010 Director of Development
> Administrative responsibility all aspects of product
development and commercialization, a staff of nine product
and project managers, department budget of $1MM, and
capital budgets of $3MM annually.
> Managed FK's Tech Service Program, which include members of
Dev., Eng., Q.A., and Mfg.
> Collaborated with Sales, as Technical liaison, in the
development / growth of new & existing customers
> Member of Leadership team, involved in annual strategic and
long term business plan development & execution
Notable Milestones within Department:
> Reengineered the NPD process, (including training essential
personnel & implementation) to pass the ISO certification
audit on schedule (3 month achievement)
> Reduced product development process "Concept to Market
Time" by 44% in 2 years (from 8 months down to 4-1/2 months
(Involved updated CAD systems, implementation of Rapid
Prototyping, parallel path processes, team development, &
training, high-level focus on plant trials execution, etc.)
> Development & construction of Fabri-Kal's Technical Center
> Development and implementation of Fabri-Kal's "FK
Experience" program.
> Process Engineering Technical Support - Execute Lean
Principle - A3 Management Process to improve order
attainment
Special Projects outside realm of product development
responsibilities:
> Restructuring of Fabri-kal's Express Packaging division
o Full Operations and P&L responsibilities of $4MM
annual operation
o The project included, but not limited to:
. Integration of ERP business systems from paper
to SAP reporting
. Transfer & startup of equipment / products from
sister plants
. Hiring & managing 5 day, 3-shift operation
. Development of tooling & equipment PM programs
. Resolution of existing product / customer
issues
. Working with the sales team on bringing in new
business
. Implemented Warehouse Management
Sabert Corporation, Sayreville, New Jersey
Since 1984, Sabert has been a global leader and innovator in the food
packaging industry. Their products are organized into three major markets:
Food Service Distribution, Food Processors, Supermarkets, and Consumer
Markets.
1/99 - 6/2003 Director of Engineering & Quality Assurance
> Direct manager of multiple departments: Engineering,
Quality, Product/Tool Development, Maintenance, and
Equipment Setup with responsible of $8MM annual capital
expense and each departments budget
> Directed manufacturing startup of Belgium satellite
facility
> Responsible for design / commercialization of injection
molded products imported from China
> Directed team of engineer for installation of six new
production lines in two years
> Directed team of engineers for conversion of manufacturing
from off-line processes to in-line production
> Initiated companies QA department &development of Quality
Assurance procedures for ISO9000
> Initiated companies first full range New Product
Development department
Alga Plastics Company - Cranston, Rhode Island
Alga Plastics Company provides custom thermoformed packaging solutions for
companies in medical, pharmaceutical, healthcare, electronics, consumer,
and industrial markets internationally.
3/95 - 1/99 Vice President of Engineering
7/87 - 3/95 Plant / Product & Tool / Project Engineer
Education:
University of Lowell, Lowell Mass, BS in Plastics Engineering,
Graduated 1987