Manager Maintenance
Resume:
P S. RAJGIRE
Contact: +91-921******* / +91-921******* / +91-711*-****** ~ E-Mail: **************@**********.***
Senior level assignments in Operations Management, Plant Management and Production Operations with an organisation of repute preferably in Plastics industry
Profile Summary
• An astute and dynamic professional with nearly 14 years of experience in Production Operations, Maintenance, Quality Management, Process Optimization and Plant Management
• Holds the credit of transferring the Cube Technology Machines from Germany to India
• Successfully executed the following projects i.e. Milton Plastics, Haridware, Euro Multivision, Kutch and Alpla, Baddi
• Gained in-depth knowledge in Plastic Injection, Extrusion (EBM) and Stretch Blow Moulding Machines
• A keen strategist with expertise in managing entire plant operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources
• Expertise in managing technically advanced cost-efficient, state of the art production systems and processes
• Adept in ensuring sufficient human, financial, technological, informational & material resources are available to carry these out
• Possess excellent leadership, communication, interpersonal and planning skills
Core Competencies
• Spearheading production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control
• Preparing operational budgets and ensuring adherence to the same as well as developing new process concepts for production optimization, yield improvement, etc.
• Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc.
• Ensuring adherence to the quality standards & overseeing implementation of various stages of workflow using quality tools
• Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same
• Planning and effecting predictive & preventive maintenance schedules for various equipment / lines to increase machine up time & equipment reliability
• Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation
Employment Details
Since Jan’08: ALPLA India P. Ltd., Baddi as a Senior Manager – Production / Operations
Highlights
• Administered a team of 25 members
• Accountable for the overall profitability of operations, strategic utilization and deployment of available resources to achieve organizational objectives
• Carried out the mould modification activities
• Instrumental in saving m\b & r\m (more than 600 kg m\b & 2.5 ton r\m saving every month)
• Performed the installations and atomization in packing of the machines
• Efficiently & effectively cleared Amway, P&G, Godrej, Rackitte, GSK & L’Oreal Audit
Aug’06 –Jan’08: Hamilton House ware Pvt. Ltd. (Milton Group), Hardwar as Production Manager
Highlights
• Fore-fronted the cost effective establishment of 11 Injection Moulding Machines
• Oversaw the installation and maintenance of equipments like Transformer, Cooling Tower, EOT Crane & other accessories
• Carried out the mould modification in Tiffin, House-ware & Thermo-ware to increase the productivity of around 1000 pc/day
• Ascertained putting a single cooling tower for 11 machines so power saved 10 hp per day
• Accountable for making the trolleys for easy movement of R\M &semi finished goods. to P.U Dept.
• Significantly involved in arranging assemblies in the Assembly Dept.
Previous Experience
Apr’05 - Aug’06: Euro Multivision Ltd., Bachau as Moulding Manager
Aug’99 - Mar’05: Lexi Pens (I) Pvt. Ltd., Daman as Production Executive
Industrial Training
• Underwent trainings at Ferromatic Milacron, Germany in:
o Process Setting
o IQT & Mosaic Controller
o Process Troubleshooting
o Cube Operations
• Undergone trainings in Extrusion Blow Moulding (Soplar Make), Austria - processing & troubleshooting
Academic Details
• Diploma (Internal Quality Auditing - QS-9000 / ISO-9000) from AIIM Chennai in 2006 with 69.50%
• PGDBM from Nagpur University in 2000 with 66%
• B.E. (Production Engineering) from Nagpur University, in 1999 with 76.72%
IT Skills
• Well versed with MS-Office and Internet Applications
Personal Details
Date of Birth: 10th October, 1977
Passport No.: G8408054
Marital Status: Married
Present Address: Sector- 48 C, Plot No. – 47, Chandigarh-249403
Permanent Address: At Post – Dhanla, Taluka – Mouda, Dist. – Nagpur
Knowledge Purview
• Good knowledge of following machineries:
o Injection moulding machine (650 tons. to 50 tons.)
o Double colour cube operated FML (Germany make) injection moulding machines
o Switzerland make CDR and DVD-R Injection mouldings machine
o Blow & stretch blow moulding machine (Print link, Jagmohan, Dg-Windsor)
o Extrusion Blow moulding machines (from 8 to18 cavity bottles produce in one shot)
• Well exposed to the following functions:
o Tie bar fitting & stretching checking
o Fixing platen parallelism checking
o Toggle link changeover
o Changeover of locking cylinder seal & injection unit seal
o Ejector transducer resetting
o Zero set up of loading transducer
o Ring plunger & screw change
o Modification of Mould
o Changeover of damage punch, cavity & bushes
o Adopting cavity packing for levelling of cavity
o Ring and ejector spring change
o Mould maintenance with cooling channels cleaning
o Injection machine motor coupler & sleeve Maintenance
• Injection moulding machines handled
o FML Sigma, Omega, Magna & Aqua Pack Version (80T-350 Tonnage)
o Engel (160T &100T) / Mafatatlal Niggata-350T
o FCT 420T, 160T/ Haitan (HTF-China Microprocessor)-120-250T
o SM (200T, 110T), Chen De Make - 550T& 650) \ Windsor-50T-30
o E- Jet, Disc- Jet (Netstal Make) (CDR & DVDR M\C)
o K-Tech. -450T (Germany) (Cube Operated Double Colour)
• Extrusion Blow Moulding
o Refill pipe Extruder, DGP windsor BLOW Moulding machines
o 18 TO 8 CVT Head Extrusion Blow Moulding (Austria make Soplar)
o Cable Mfg. Extruder (Windsor make)
• Stretch Blow Machines
o Print link make stretch blow machines
• Accessories Handled
o Chillers, MTC, Hooper dryer, Grinder, Mixture
• Key Articles Handled
o House-ware, Thermo-ware, Paint Container, Novelties, Pens, Pet Bottle, different type of Caps & Tubes, Cake box for CD & DVD Packing & CD & DVD Disk. Blow Moulding Bottle for (P&G, Rackets, HUL, Godrej, Amway j &j Cadbury)
• Processing Material Handled:
o PP, PPCP, PPR (Reliance, IPCL, Koylene)
o PC (LG, Bayer, DuPont, Caliber),HIPS
o SAN(LG & Bayer) / HDPE (Blow, Injection), LDPE, ABS & K-resign
o PC (Optical Grade) / LLDPE, PS
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