Quality Control Project

N.MOHANKUMAR

Mobile No:+919*********(India)

E-Mail: ************@*****.*** / *****.******@*****.***

PURPOSE STATEMENT: Seeking to work under comp etitive environment by undertaking challenging assignments and

continually upgrading in the field of QA/QC.

SYNOPSIS

1 Result oriented professional with nearly 10 Years across Quality Operations and associated with QAFCO, VELOSI, CCIC,

PUNJLLOYD Ltd & Vijay Engineering as Quality Control Welding/Piping/NDT Inspector.

2 Involved in plant inspection and commissioning activities. Inspection equipment used in plant (Thermography,

Boroscope and skin temperature reading equipment) and involv ed in plant shutdown activities and In-service inspection.

3 Erection and commissioning of five Gas Turbine Model: PG6581B, Frame: 6, Generation Capacity 42 MW.

4 Erection and commissioning of One Steam Turbine Type: SAC 2 -15 make GENP, Power 62 MW.

5 Hands on experience in Site Operations, Fabrication, Erection & H ydro testing of piping w.r.t QC Inspection activities.

6 Experience of performing inspection activities like Dimensional Inspection, Fit -Up & Visual Inspection of welding,

Painting Inspection, Witnessing Procedure & Welder Qualification Test, Witnessing H ydro & Pneumatic Testing of piping,

Preparation & Submission Of Final Documents.

7 Familiar with ASME SEC ll, V, Vlll, SEC IX, B31.3, B31.8, API 1104, D1.1 & NACE MR0175 Codes.

8 Adopt at review of drawings, specifications, proced ures, welding process, testing methods etc. & maintaining records for

compliance with codes & project specifications.

9 Understanding of quality parameters and quality systems keeping in mind, c ontinuous improvement in the process using

v arious methodologies.

PROFESSIONAL QUALIFICATION

1 Doing B.Tech (Mechanical Engineering) distance education from Rajasthan University.

2 Diploma in Mechanical Engineering April 2004 From Directorate of Technical Education, Guindy, Chennai, India .

3 Higher Secondary School Certific ate April 2002 from Government Examination Board of Chennai .

CERTIFICATIONS

1 CSWIP 3.2.2 Senior Welding Inspector from TWI, UK, Certificate No.77757, Expiry Date: 18- Jan -2018

2 Saudi Aramco Approved Welding Inspector. SAP : NO : 70010960

3 ASNT Level II in LPT, MPT,UT,VT & RT in 2010 by Radiant NDT Service Institute, Chennai, India

TRAININGS ATTENDED

Operating Systems : W indows Xp/2000 Professional

Office package : MS-Office 2000, 2003 & 2007

EMPLOYMENT HIGHLIGHTS

Working as INSPECTION ENGINEER in CPCL. (Through Aarvi Encon Pvt Ltd)

Chennai Petrol Corporation Limited

PLANT

Contractor Shipi Engineering

AUG 2013 to STILL NOW

Duration

Duties and Responsibilities.

Inspection activities for the vessels, heat exchangers, columns, furnace and Piping of the components

in refinery plant.

Involved in pre shutdown & shutdown activates

Performing and witnessing for static equipment inspection activities.

Inspecting Furnaces - box furnace and bottle furnace.

UT Gauging the equipment, vess el and piping thickness.

Inspects plant stationary equipment and vessels, columns to check condition of equipment. Observations of cracks, pits, thinn ing

and any other pattern of erosion, corrosion and other interior failure.

W itnessing hydrostatic test and pneumatic test on pressure equipments, Heat exchanger and pipe lines.

Carry out NDT tests on mechanical equipment and piping. Test includes Penetrant examination (PT), Magnetic particle inspectio n

(MPI), Radiography (RT) and PMI.

Working as Client Inspector (QA/QC) QAFCO Qatar. (Through Velosi)

QAFCO 5 & 6 PROJECT – QATAR FERTILISER COMPANY

Project

$4.5 Billion, Fertilizer Plant consisting of; 2 ammonia plants, 2 urea plants, 2 new Cogeneration Plants,

Utilities, UFC and Utility facilities.

Contractor Saipem & Hyundai Joint venture

FEB 2010 to JUN 2013

Duration

Duties and Responsibilities : - :

• To carry out surveillance inspection and verification checks on fabrications yards in accordance with the approved Inspection &Test

Plans.

• To inspect the fabrication packages, Carbon steel, stainless steel, duplex, super duplex, C uNi & GRE piping spools and structural

Fabrications & materials criticality assessment process attend kick off meetings and conduct surveillance/verification activiti es as

determined by the contractor ITP

• To oversee the QA/QC day-to -day activities like raw material verifications, structure, piping fit -up, visual inspection for weld joints,

NDE activities and documentation .

• To continuously monitor workmanshi p, provide support and perform discipline surveillance audits that assure compliance with project

contract specifications codes, standards and procedures.

• To liaise with the Contractors site based Inspectors and monitor their performance.

• To review, sign and date sub-contractor ITPs and inspection records, as activities are completed.

• Review the piping test package, Line w alk, witness hydro test, re-instatement, mechanical completion, ITR completion and final

Documentation of structural and piping.

• Evaluates the welders qualifications test, Procedure qualification tests (PQR) of and Non Destructive Test -NDT technicians with

regard to the activities assigned.

• To Review and approval of WPQR, PQR, WPS, NDT reports like MT,PT,UT,RT report, RT film Interpretation.

• To conduct quality audits with main contactor and topside module fabrication subcontractors and NDT contractors

• To advise areas of concern, provide solutions and to take an active role in implementin g necessary actions.

• Monitor the Quality Control functions \activities of a project or its parts, including Quality Control inspection schedules and the review

and approval of all onshore quality records.

• At all times promote HSE practices and procedures, and ens ure contractor and workforce fully implement/understand all safety

requirements

Consolidated Contractors Int. C ompany (CCIC) as – Welding Inspector

KHURSANIYAH GAS PLANT (KGP) PROJECT – SAUDI ARAMCO

Project

Contractor Bechtel Technip Joint venture (BTJV)

Jan 2009 to Jan 2010

Duration

PUNJLLOYD Ltd. as Quality Control – QC Inspector

Project OGD III, GASCO, H ABSHAN, ABU HABI, U AE.

Client Eastern Bechtel

Sep 2007 to J an 2009

Duration

Vijay Engineering Contracting Company Ltd – Junior Engineer

Client Tamil Nadu Petro Product Ltd, Manali, Chennai - 600068, India.

May 2004 to Sep 2007

Duration

Duties and Responsibilities

Experience in Welding Inspection, Material Inspection, Non Destructive Testing (NDT) and Quality

Control activities to, ASME Sec.ll, V, Vlll, lX, B31.3, B31.8, API 1104, and Client Specification which

includes Oil and Gas, Petrochemical, Cross Country Pipe Line, Launcher –Receiver stations, Valve

stations, Flow lines, Well head piping, Pressure Vessels like :

Preparation, Execution and Inspection of procedure qualification tests.

W elder qualification tests, manual mainline (SMAW & FCAW) & Mainline automatic GMAW welding Inspection of tie -in welding

(SMAW & FCAW).

Review of Test Packs & Dossier.

To advise areas of concern, provide solutions and to take an active role in implementing necessary actions.

Participate in review of construction, QC documents (Design General Specification, Quality Control Plan, Procedures, Method

Statements, Inspection & Test Plan) in accordance with company requirements.

Coordinate with (PMC) project management consultant, on matters pertaining to insp. activities both pipelines & plant facilities.

Preparation of WPS & PQR & welding related documents.

Inspections of joint preparation, fit up, preheating, interpass temperature.

Monitoring & Review of PMI, PWHT charts/reports & interpretation of Radiograph.

W itnessing UT, DPT, MPT, & destructive tests, RT interpretation, visual Inspection of completed welds.

Execution of repair welds as per repair procedure.

Review of calibration certificates, material test certificates. Inspection of W elding equipments, welding consumables, Incoming

Materials & Static - Rotary equipments, MDR & IDR.

Execution of repair welds as per repair procedure.

Monitoring of welder performances, repair percentage etc.

Approved UT technician for doing lamination check, MPT & DPT.

Familiar with inspection of all cross country pipe line & piping activities w hich includes stringing, bending, mainline & tie-in

W elding, visual & NDT Inspection methods, repair welding, field joint coating, Painting inspection trenching, holiday inspection,

Lowering, backfilling & Hydro testing and restoration.

Excellent interpersonal and communication skills.

Review of welding procedure specificat ions and welding operator s qualifications, to ensure client and “Code” compliance.

Inspection of sub-assemblies and finished items for appearance w orkmanship, dimensions, surface conditions.

W itnessing of any and all required tests strictly in accordance with approved drawings, procedures and specifications.

W itness of any required testing, to ensure that the finished items comply w ith the approved procedures and specifications.

Inspection and witnessing of Destruct ive and non-destructive Testing for various coating and painting systems & Preparation of

Punch list.

W itness of Pipeline cleaning, gauging, hydrostatic test and drying.

Inspection of static and rotating equipments, Materials Inward inspection, on stream and shutdown Planning and inspection.

Inspection of Re-injection Gas Compressors, Regeneration Gas Compressor, Stripper Overhead Compressor, Vapor Gas

Compressor, Propane Gas Compressor of Centrifugal type which is driven by Gas & Steam Turbines.

Involved in Rotary Equipment Alignment of Laser Beam, Reverse Indication Method, Rim Phase-OD method, Lube Oil

Circulation Preparatory and Inspection.

Inspection and Supervision of Erection of all Process Compressors, Pumps, Fin -Fan Coolers and Package skid units as per

ITR, ITP, QCP, Method statements. Also having Good knowledge about DGS, API standards. NCR documents.

Inspection of GRP,GRE & GRV Pipes & Fittings at Factories for various clients such as Long Term Type Test, Qualifica tion

Test & Batch Test as per BS EN, ISO & ASTM standards .

PERSONAL DETAILS

th

Date of Birth & Age : 17 November 1984 & 27 yrs.

Passport No : G 179222 valid up to 08/02/2017 issued at CHENNAI

Languages known : English, Hindi /Urdu & Tamil

Address : NO: 2/10 United Colony, 3rd Street, Kolathur, Chennai -600099, Tamil Nadu, India

References : Available on request

QATAR Driving Licens e, NO: 284******** Valid up to Jan 2016

International Driving License:

NO: TN0120040015804, Valid up to Jan 2024

Indian Driving License :

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