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Instrumentation & Control Systems Lead Engineer

Location:
Hyderabad, Telangana, India
Posted:
July 14, 2019

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Resume:

Bhaskar M.

D.No: *-***-*/*

Sector-**, MVP colony

Visakhapatnam,,

AP, INDIA.

ac9th9@r.postjobfree.com

ac9th9@r.postjobfree.com

Tel : 0091-7680075676

Bhaskar Mattaparthi (Lead Instrumentation and Control Systems)

Summary: Instrumentation and Control System Lead Engineer having good experience in Engineering, Design, Troubleshooting, Construction and commissioning of Instrumentation and process control applications of Oil & Gas, Refinery and modern petrochemical complexes with wide range of instrumentation including field instruments and control systems of renowned manufacturers. Participated in teams following best practices of industry in Instrumentation and control System applications. Worked in multi cultural international environment. Well aware of international standards applicable.

Quote:

I believe safety is always first. Love working hard and with teams.

Employment:

2014 May – 2018 Dec. Reliance Industries Limited, INDIA.

Lead Instrumentation and Control Systems.

Reliance Industries Limited is one of the largest Exploration & Production, Refinery and Petrochemical company in the world. Successfully Executed and participated Reliance KGD6 Onshore Terminal Booster Compressors Engineering, Installation and Commissioning under OTBC Project at Kakinada, Gas Gathering Stations(GGS) Engineering, installation and commissioning of all Instrumentation & Control system activities in Cold Bed Methane(CBM) site at Shadol and also participated in Gasification Project, Jamnagar

2012 Oct – 2014 May. Qatar Petroleum, Dukhan, QATAR.

Senior Instrumentation and Control Systems Engineer

through IMCO Engineering and Construction Company, Doha, QATAR

Engineering Procurement Installation and Commissioning (EPIC), concerning the replacement and modification of obsolete Compressor Control Systems (CCC), Turbine control systems (TCS), condition monitoring systems (CMS) and Fire & Gas (F&G) systems for eleven compressor systems associated with the QP Gas Recycling Plant (RG) at five locations in the Qatar Petroleum, Dukhan Oil/Gas production field.

2011 June – 2012 Sep Rabigh Refining and Petrochemical company (Petro Rabigh), KSA

Instrument Engineer (Maintenance & Technical Service Dept.,)

PETRO RABIGH is one of the largest Refining and Petrochemical company in Saudi Arabia consisting of Crude Refinery, Ethylene, Ethylene Glycol and Polymer units. This is joint venture between SAUDI ARAMCO and SUMITOMO CHEMICALS Japan.

2008 Oct – 2011 April. Saudi Yanbu Petrochemical Company (YANPET), KSA

Process Control Engineer (Process Control Dept.,)

YANPET is one among the largest petrochemical complexes in Saudi Arabia consisting of Ethylene, Ethylene Glycol and Polymer units. This is a joint venture between SABIC group and EXXONMOBIL. The existing plants are equipped with the latest in control systems and Advance Control applications.

1995 April – 2008 Oct. The Andhra Petrochemicals Ltd, Visakhapatnam, INDIA

Instrumentation Engineer (Maintenance Dept.,)

The Andhra Petrochemicals Limited is located at Visakhapatnam east coast of India, produces various industrial alcohols including 2-Ethyl Hexanol, n-Butanol and iso-Butanol. It includes reformers, compressors, reactors, distillation trains, off sites tank form & utilities, power plant etc.

Technical Accomplishments

Reliance Industries Limited. Jamnagar, INDIA.

Lead Instrumentation and Control Systems 2014 to 2018.

Prepared and reviewed Engineering deliverables as per Project requirement.

Reviewing of Engineering Design documents by subcontractors/vendors for field instruments.

Reviews and update Technical Specifications, Design Philosophies and Engineering Guidelines.

Participated Conceptual studies during FEED stage of OTBC Project.

Prepare Instrumentation BOQs and MTOs.

Provide technical support to Project Team

Validate Vendor measurement elements and Control valve sizing calculations.

Preparing the schedule of materials to be purchased for the maintenance on hand.

Participating in Hazard and Hazop reviews and implementation of HSE guidelines.

Successfully Executed the Installation, Construction, commissioning and Maintenance of Instrumentation activities for three Siemens SGT600 Gas turbines.

Qatar Petroleum. Dukhan, QATAR.

Sr. Instrumentation and Control Systems Engineer 2012 to 2014.

Successfully Executed the renovation of new Turbine Control Systems, Anti surge System, Condition Monitoring System and F&G systems of 11 no’s Siemens SGT100’s and SOLAR Turbines at QP Dukhan fields.

Preparing control system specifications / system architecture.

Prepared/Modified required Engineering deliverables by Using AUTO CAD.

Reviewing of Engineering Design documents by subcontractors/vendors.

Managing FAT, SAT and Performance Tests.

Liaising with clients, suppliers, subcontractors, consultants and relevant authorities.

Prepare and evaluate the engineering deliverables by using presentations and deliver the Reports.

Generate the Minutes of Meetings during discussion and site survey with third party.

Rabigh Refining and Petrochemical company Rabigh, KSA.

Instrument Engineer 2011 to 2012.

Prepared Drawings and Specifications for field instruments, Review of schemes and designs.

Ensure timely completion of all day to day Maintenance and shutdown activities.

Modification of Control systems to overcome repetitive problems & stabilization.

Co-ordination of contractors and supervisors and Technicians in the assigned area and close interaction with related departments to solve the Technical issues.

Design and Engineering of various instruments and control systems.

Prepare, configure and implementation of control logics by using MODBUS protocol.

Saudi Yanbu Petrochemicals Company. Yanbu, KSA

Process Control Engineer 2008 to 2011.

Support LCNs of Honeywell TDC3000 systems across the complex. The job involves upgrades, migrations, Add-On Systems and support with Honeywell.

Perform unit support activities associated with process control. This includes troubleshooting of DCS system / application software and also of the traditional advance and complex controls.

Regular support to the Ethylene, Polymer and Ethylene Glycol Units including implementation of MOCs and control applications.

Imparted, training to Operators on GUS operations explaining DCS fundamentals, alarming philosophy, trending features and various control algorithms.

Preparation and configuration of reports using PI software. Implement calculations in PI using EdictVB software.

Modification, Implementation and performance monitoring of Process control applications and interface graphics for optimizing the plants by using Real time data (PID tuning) in PCS systems.

The Andhra petrochemicals Ltd, Visakhapatnam, India

Instrumentation Engineer 1995 to 2008

Preventive checks of DCS (Honeywell TDC-3000 & Experian PKS).

I have good understanding of LCN and its Diagnostics, LCN cables often experience “cable suspect” condition due to hardware issues, interferences and I have experience in handling these situations.

Developing and functional checking of PLC interlocks.

Troubleshooting & Maintenance of Field Instruments viz. Flow, Pressure, Level and Temperature Instruments, Control Valves, On-Off valves, Switches and Safety Valves etc,.

Spares maintenance, raising Indents and specification development for field instruments.

As a HAZOP committee member, involving in process modifications.

Monitoring PLC interlocks during Equipment start-up and advice about interlock status to Operators.

Maintenance of Vibration monitoring system (Bentley Nevada).

Preparing Preventive maintenance schedules.

Calibration, Maintenance and trouble shooting of IR Analyzers, Gas Chromatographs and Combustible Gas monitoring system.

Attending to System breakdown calls and Preventive Maintenance visits.

Upgradation Of DCS Experience:

I was involved in migration of Honeywell TDC3000 to C300 Experion PKS DCS System.

Worked in migration activities of DCS from AMC to HPM.

Skill Set :

Prepared, reviewed and update Engineering deliverables as per Project requirement.

Develop control schemes for new requirements from Process Engg and Operations. Co-ordination with operation and other department counterparts.

Implementation of HSE guidelines and Incident investigation.

Development of Hookup Drawings for various field Instruments.

Preparation and Modification of P&IDs.

Review of hookup drawings for various field instruments.

Preparation and Modification of Engineering deliverables by Using AUTO CAD.

Development of ladder logics, Implementation and Function checking of interlocks.

Validate Vendor measurement elements and Control valve sizing calculations.

Good working knowledge of International Standards and Codes like IEC, ANSI, ISA etc.

Functional checking of Complex controls.

Development of Serial Interface Philosophies between DCS and Third party.

Troubleshooting and Breakdown maintenance. Investigation of events, Root causes analysis using SOE.

Alarm Rationalization.

Develop Operation and Instrumentation system’s diagnostic Graphics.

Skill set (specific):

DCS:

Process Control:

PLC:

Machine Monitoring:

General Instrumentation:

Trainings Undergone:

Honeywell's TDC2000, TDC3000 TPS system and YOKOGAWA Centum VP.

Implement Process control best practices, Control schemes, MOCs.

Siemens S7-400, Allen Bradley PLC5, LOGIX5000, Modicon & ICS Triplex TMR.

Bentley Nevada’s 3500, 3300 & 7200 Vibration Monitoring System. Solar & Siemens Turbine Control Systems and CCC Anti Surge System.

Well versed with complete range of various field instruments including transmitters measuring flow-level-pressure-temperature, control valves, switches, and gauges of different manufacturers like ABB, IL, Rosemount, Fisher, Dresser, Honeywell, motorized valves of Rotork etc.

TDC 3000 LCN/UCN Implementation course at Pune, India.

TDC 2000 / TDC 3000 Implementation course in YANPET.

Allen-Bradley PLC-5 maintenance & troubleshooting course.

In-house training program on Fire Fighting System.

Attended various seminars on Instrumentation and Controls.

Education:

Personal:

Nationality:

Passport Number:

Computer skills:

B.Sc Instrumentation, 1993, Passed with First Class.

B.Tech Electronics and Telecommunication, 2007, Passed with First Class.

Male, Married, DOB 17th Jul, 1972.

Languages – English, Hindi and Telugu.

Indian,

R 5899714 valid up to 17th Oct 2027.

MS Office

Reference Addresses:

1.SIVANAGI REDDY T, 2. GNANESWAR GANTA,

GM - Instrumentation ICSS & RCM Team Leader,

Reliance Industries Limited, British Petroleum (BP)

Jamnagar, India Azerbaijan

Phone: +91-704******* Phone: +994-*********

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