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Commissioning Instrumentation And Control Lead Engineer

Rancho Cucamonga, CA, 91739
June 21, 2019

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~CommissioningInstrumentationAnd Control LeadEngineer~

Process Improvement Communication Engineering Quality Assurance and Control Product Life Cycle Engineering

Troubleshooting, Maintenance, and Upgrades Computer Networking

Qualifications Profile

Highly analytical, innovative, and technically inclined professional, with extensive experience in instrumentation and control system engineering; complemented with strong background in project management.

Adept at improving performance and resolving quality issues by applying methodical problem-solving techniques to identify root causes and implement new technology solutions.

Effective at collaborating as team member and motivating the crew to achieve optimal output rates, while maintaining safety methods and practices.

Articulate communicator with bilingual fluency inEnglish and Arabic.

Equipped with strong knowledge about petrochemical plants and oil and gas industries.

Professional Experience

Orascom E&C USA Various Locations

Communication Engineer – Honolulu Rail Transit Project, Hawaii, USA Sep 2018–Present

Oversee and coordinate construction activity to the following:

Follow-up the installation of the Panels

Follow up pulling and terminate Fiber& Cat6 cables.

Follow up pulling and terminate Power cables.

Follow-up the installation of the CCTV, Telephone, WIFI, ACS/IDS.

Follow up the quality work and performance as specification.

Troubleshooting any problems from Pre-commission.

Ensure all field changes are properly authorized and documented on red-line drawings.

Instrument Commission Engineer – Natgasoline Project (EPC), Beaumont, TX, USA May 2017–Sep 2018

Administeredpre-commissioning& commissioning instrumentation activity which include the following:

Optimization of the distributed control system/emergency shutdown systems (DCS/ESD) and facilitation of the SAT(site acceptance test.)

Responsible for the communication between the DCS and IO remote (Pulling the fiber cable and termination).

Review the loop folder and coordination of the loop checks.

Responsible for the instrumentation site quality work and performance as specification.

Supervision of the Troubleshooting Team.

Troubleshooting and calibration of valves.

Troubleshooting the interconnection between the DCS and MCC.

Troubleshooting the communication between the DCS and 3rd party.

Administration of instrumentations material requisitions and orders for pre-commissioning & commissioning.

Ensure all field changes are properly authorized and documented on red-line drawings.

Downstream Part (Nitric Acid, Ammonium Nitrate, Urea Ammonium Nitrate)

Instrument Control Lead Engineer – IFCO Project of Fertilizer(EPC),Burlington, IA, USA Sep2014–May 2017

Reviewed all instrumentation-engineeringdocuments, ensure its conformance with project specifications, and plant SISsdownstream part.

Evaluated and updated instrument index, data sheets, loop drawings, termination reports, and other wiring-related deliverables for instrumentation and control (I&C) system.

Created subsystem for all instrument, and prepared downstream loop folder documents.

Conducted follow up on the installation of all typesof instrument (flow transmitter, pressure transmitter, differential pressure, level transmitter, temperature transmitter, and PH analyser according to the hook up, along with subsystem completion and construction activities.

Completedtasks for DCS-ESD system FAT, startup, modification and commissioning.

Managed all pre-commissioning and commissioning activities including functional loop checks, motor solo-run tests, turbine over speed tests and troubleshooting.

Supervised instrumentations material, which need for pre commissioning andreplaced the damage instrument during construction.

Ensured all field changes were properly authorized and documented on redline drawings.

Closely monitored engineering, construction, and operation of gas detection system and fiber optical cable in all the plant.

Executed functional checks between the HVAC, gas detection, fire alarm.

QCLead E&I Engineer – BaijiPower Plant (EPC), Iraq Sep 2013–Jun 2014

Held responsible for creating all packages in Instrument.

Identified and createdthe type of the check sheet.

Completed all the test need of the instrument, cables, Junction Box, panels, PlC and DCS, as well as all the test need of the fiber cables and cat6 cables.

Senior Instrument Engineer – Sorfert Project of Fertilizer, Oran, Algeria Jan 2010–Sep 2013

Oversaw the entire aspects of project erection of control room, such as main control room; part of irr01 (Instrument rack room of ammonia1 and urea); IRR02; IRR03; IRR04; IRR05; IRR06; and IRR07.

Made use of cable tray inside the control room and the entering of cable tray.

Set up all the cabinets system including DCS and ESD, network, marshalling, power distribution, and foreign system.

Built the network cablesand special cable, such as fiber,Cat6 Hart prefab andModbus.

Demonstrated adeptness in all aspects of erection for the following units, DeminWater Unit; Reverse Osmosis Unit; Desalination Unit; Sea Water Unit; Pressure Reduction System; Part of Urea; Material Handling.

Successfully managed erection of fiber cable that involved:

Pulling and connection of all fiber cable as well as IRR and CCR.

Communication of all the DCS and other system, such as radio and telephoneand Intercom,fire and diff system in the entire project.

Conducted all Loop check and troubleshooting in Ammonia 2 and Part of Ammonia 1.

Partnered with UHDA and NuovoPignone for examination of all functions, interlocks, and trips schedules in ammonia.

El Nasr for Fertilizer and Chemical Industries (SEMADCO)

Instrument Engineer / Chief Manager – Etaka, Suez, Egypt Mar2000–Jan 2010

Handled the installation of DCS (CS3000 YOKOGAWA CENTUM), which involved troubleshooting, maintenance, programming, and upgrades

Exemplified skills in updating software and project in HMI

Developed and maintainedcentum graphic, logic diagram, sequences construction, and trends

Set up LAN network and performed troubleshooting of PLC Allen Bradly SLC 500 and PLC Omron

Successfully completed sensor calibration of different type of flow meters (vortex, magnetic, carioles) temperature, pressure,as well as pHlevel and density from E+H, Emerson, ABB, Yokogawa, and Foxboro.

Conducted calibration vibration, axial, and speed probes for turbine generator and compressor for Bently Nevada 3500,3300,and 7200.

Performedtroubleshooting the control loop and instrumentations, and created schedule and I&C planning of the shutdown

Suez Mechanical Stevedoring Co

Programmer Engineer – Suez, Egypt Apr 1998–Mar 2000

Canon Co

Maintenance Service Engineer –Cairo, Egypt Jan1997–Apr 1998


Bachelor of Engineering in Electronics, Computer and Control, June1996

Mansoura University, Dakahlia Governorate, Egypt

Project: Programmable Logic Control (PLC)

Technical Acumen

DCS- Training Yokogawa Centm-VP “Essentials & Engineering classes” Houston,TX, USA

Windows Workgroups 3.1/95/98/Me/2000/XP/NT Server/7 Microsoft Office Applications (Word, Excel, Outlook PowerPoint, and Access CS3000 Yokogawa Centum) Oracle9i Developer 6i

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