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Quality Engineer Manager

Location:
Satellite Beach, Florida, United States
Posted:
June 20, 2019

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Resume:

Michael Korzek

P.O. ******

W. Melbourne, Fl ****2

321-***-****

ac9noi@r.postjobfree.com

ac9noi@r.postjobfree.com

PROFESSIONAL EXPERIENCE:

System One, (Contract for Alstom Inc, Melbourne, FL) 3/18 – 03/19

Field Quality Engineer for All Aboard Florida Trains

Audited Test Documentation for Phase 1 of PTC and Crossing Guards

Audited Completion of 40 plus Tests

Reviewed Documentation for Each Electronic Bungalow

Reviewed File Folders For Each Location from Miami To West Palm Beach

Notified Project Leader and Quality Dept. of Effective Updates

Noramtech Recruiting, (Contract for Zimmer, Warsaw, In) 3/17 – 10/17

Supplier Quality Engineer for Trauma Transfers

Completing and approving PPAPs Part approvals 4 Phases

FDA Compliance with 21 CFR 820 and ISO13485 Extensive Training

Participated in Pre-Manufacturing and Approvals

Knee and Hip Commodities

Created Receiving Inspection Plans for FAI in Compliance with ISO 9001, ISO 13485

Completed IIS and ZWI Written Instructions

SPC &GD&T Compliance Gage R&Rs

Approved FALs, PPAPs PFMEAs Validations

Toyota Automotive, Mississippi 6/15 – 12/16

Supplier Quality Engineer for Toyota Camry Quality Issues, Supplier Concerns

Participated in Engineering change approvals

Completed and approved PPAPs Part approvals

Initiated Quality Holds 100% Inspection of Non-conforming parts

Continuous Process Improvement Audits and Process Improvement for Suppliers

Participated in ISO 9000 Internal Audits

Requested CARS Corrective Action Responses.

Utilized 8 – D Corrective Actions Problem-Solving from Suppliers

SPC &GD&T Compliance

Approved FAIs, PPAPs

Idexcel, Sarasota, Fl (Contract, Honeywell)

5/14 – 1/15

Supplier Quality Engineer

Supplier Quality for Entertainment sub-components.

Oversight of 100% testing and 8-D responses to customer concerns.

Conducted receiving inspections and further quality testing of entertainment units.

Bombardier, Inc, Palm Bay, Fl 11/11 – 5/14

Supplier Quality Engineer

Supplier Quality Engineer for Sea Doo Boats Quality Issues, Supplier Concerns

Participated in the development of new technologies and supply base

Support implementation of the Supplier Rating System for the Sea Doo Boat supply base.

Evaluate and improve Quality Systems at assigned suppliers using best practices

Continuous Improvement Process Improvement in Plant Manufacturing

Conducted On-Site Supplier Audits for Top 10 Suppliers

Created, monitored Supplier Ratings from monthly PPM, Commercial, Delivery Scores

Requested CARS Corrective Action Responses.

Utilized 8 – D and Six Sigma other Problem-Solving from Suppliers

Utilized NEC checking codes for electronic software

Electronic and wire harness supplier audits and quality improvements, PPAPs

AS9100 ISO 9000 Audits and compliance with Suppliers

SPC &GD&T Compliance

Supervised Inspectors Completed Approved FAIs, In Accordance with ISO9001

Piper Aircraft, Inc, Vero Beach, Fl 5/10 – 10/11

Supplier Quality Engineer /Quality Manager

Supplier Quality Engineer for Aircraft Vendor Quality Issues, Aerospace, Avionics

Manager over 8 FAI Inspectors, Supervised Inspections, ISO 9001, ISO 13485

Issued Purchase Orders for Supplier Non-conformances and Corrective Actions

Continuous Improvement Process Improvement and Standardization in Manufacturing

Conducted On-Site Supplier Audits as needed.

Updated and reviewed Supplier Quality Management Manual

Responded to FAA audits, and requested CARS Corrective Action Responses.

Conducted AS9100, ASCEP internal Audits.

Corrective actions, Containment for Plant spills, Authorizing Stock sweeps

.Continuous Improvement and Process Improvement for Suppliers

Utilized Red X, DOE and other Problem-Solving

Utilized NEC checking codes for electronic software

AS9100 ISO 9000 Audits and compliance with Suppliers

Approved FAIs for Jet Program, PPAPs

SPC &GD&T Training

Belcan Inc, Novi, Mi 12/07 - 04/09

Six Sigma Warranty Spec (Ford)

Responsible For Warranty reduction For Michigan Truck, Kentucky Truck, Mustang and Wayne Assembly Plants

Performed Plant Audits To Reduce R/1000 Issues

Reviewed BSAQ ECB Top 100 Warranty Issues

Coordinated with Suppliers PVT Engineers To Resolve Warranty Issues

Gathered Data For 6 Sigma Resolutions and 8-D Resolutions

Completed 6 Panel Power Point Presentations with Corrective Action

Access to Ford AWS system for Warranty Analysis

Volt Inc, Southfield, Mi

Supplier Quality Engineer, Quality Engineer 1/00 - 12/07

PPAPs, 7, 8 Ds for CNC machined ABS components Air Bags

Managed new programs for PSA, Ford, DCX

Championed Process and production rate improvement

Internal, Supplier and TS16949 Audits

Worked as Launch Support and Customer Liaison for ABS units

Warranty DFMEA, PFMEA and CIM testing

Root Cause Containment, Corrective Actions on Customer issues

ABS Brake Milling, unit testing, Benchmarking and Supplier visits, audits

Corrective actions, Containment for Plant spills, Continuous Improvement

Worked on RS min-van HVAC, I/P issues with Valeo

Resolved Program Launch Issues for RS Mini-Van ND Truck

On Site SQE Customer involvement for DCX.

APQP and PSO, Run @ Rate and Production improvement.

Continuous Improvement Process Improvement and Standarization.

Monitored Level 1 and Level 2 Audits

FMEAs PPAPs extensive Supplier Contact

Audit and Improvement of Suppliers Quality Systems design improvements

Warranty and Assembly Plant dealer Audits, for Prototype, ramp-up, production

Corrective actions, Containment for Plant spills

Utilized Red X, DOE and other Problem-Solving

Machine process capability establishment

Able to assist in ordering and procuring new machines

Performed Level 1 through Level 5 PPAPs for GM Powertrain components

PPAPed PTU Transfer Case and Transmission components

Used Powertrains PRTS database

Advanced Quality and Program Building of GM transmissions

Created reduction plan for engineering blue print mismatches; approved blue print specifications and layout requirements, including GD&T

Implemented 17 Step GM APQP for steering wheels and front air bags

Deep Dive initiatives and Responsible for PPAP oversight and Supplier Quality Improvement

Tech and Part Reviews Run @Rates conducted

Audit and Improvement of Supplier Quality Systems

Responsible for advanced quality and timing for over 30 programs

Coordinated with suppliers in implementing and performing 17 step APQP process.

Approved PPAPs, run at rates, and oversaw tool moves and design

Participated in creativity teams and sourcing of future programs.

Created and initiated design verification planning and reporting. Corrective actions, Containment for Plant spills

Utilized Red X, DOE and other Problem-Solving

Utilized NEC checking codes for electronic software

Electronic and wire harness supplier audits and quality improvements, ppaps

Ricardo Inc, - Dearborn, MI 1/95 – 12/99

Supplier Quality Engineer – Exterior Group/Weather Strip Commodity

Implemented AQP for NS/RS builds.

Worked on HVAC issues and I/Ps

Quality liaison between Chrysler plants and suppliers.

Implemented and monitored SPC and GD&T interpretation for weather sealants.

Initiated seven step and PPM reduction; created and initiated design verification planning & reporting.

Corrective actions, Containment for Plant spills

Implemented advanced product quality planning of Ford UXI 68 electric build including preparation and receiving Ford Q1 Award.

Initiated corrective action and continuous improvement.

Acted as Quality Liaison and functioned as SQA for suppliers.

Performed complete quality audits of American Axle for Electric Transaxle.

Approved Supplier 8 D Quality Issues

Process standardization and problem solving for Chrysler JNAP

Problem solving for Jeep Cherokee J.D. Power

Communicated with vendors, engineers, and design

Responsible for Powertrain, drivetrain axle, chassis, and interior

Resolved body dimensional issues utilizing blue print reading, GD&T, and CMM

Corrective actions, Containment for Plant spills

EHI Elicon - Madison Heights, MI 1/94 – 12/94

SPC Coordinator

Supervised SPC procedures and monitored data for Ford

Trained quality staff in Ford Q1 requirements

Operated CMMs and conducted ballooned blueprint for layouts

Conducted 8-D quality and auto investigative action procedures

Performed gage R&R, design of experiments, and interpreting GD&T

Corrective actions, Containment for Plant spills

Participated in Continuous Improvements and Process Improvements of Manufacturing

Electronic and wire harness supplier audits and quality improvements, PPAPs

Walway Company - Southfield, MI 9/90 – 11/93

Quality Engineer/Manager

Supervised, trained, and monitored SPC data

Operated CMMs and ballooned blueprints for layout

Interpreted GD&T and resolved dimensional issues

Assisted in the building and layouts of checking fixtures

Provided complete PPAP information to suppliers prepared for Ford Q1, Target, and Chrysler audits

Corrective actions, Containment for Plant spills

Trained employees in SPC, Problem Solving

8 D Responses To OEM Quality Issues

D.G.E., Inc. - Troy, MI (Chrysler) 9/86 – 7/90

Assistant Coordinator

Supervised and coordinated electrical department for Jeep truck prototypes Communicated between engineering and build departments

Scheduled build supplies and quality issues

Utilized DBase, Lotus and Word Perfect

Communicated between engineering and Quality departments

Approved Material Review Board Parts and Rework of Parts

Used close tolerance inspection gauges and ballooned blueprints for layout

Interpreted GD&T and resolved dimensional issues

Assisted in Inspection and Quality responses

Utilized DBase, Lotus and Word Perfect

EDUCATION:

Oakland University - Rochester, MI

B.A. Pre-Law/Business

Central Michigan University – Troy, MI

MSA Studies in Quality Management

AFFILIATIONS/ORGANIZATIONS:

ASQ Member

Completed CQE and CQATraining

Seminars in TQM, D.O.E. and APQP

Seminars in AS9100, 9102, ISO 9000, 9002 ISO13485 QS9000, TS16949, ISO9000

FDA Compliance with 21 CFR 820 Training



Contact this candidate