MANTHIRAMOORTHYRAJA
ac9jf7@r.postjobfree.com
ENGINEER - CUSTOMER SERVICE
Specializing in Machining Center Service
Technically astute professional with 05 years of experience in Machine tool Industry as across Field service, Technical support, I have been in field service positions and in-plant positions.
Expertise
CNC Machines Field Service
CNC Machine tool assembly
Technical Assistance to customers
Team Management
Trouble shoot & Faulty analysis of machines
CNC machine installation.
Skill Summary
Customer support for Makino and DMG MORI machines breakdown & machine installation, commissioning, replacement etc.
Worked on Makino Pro S, Pro P, Pro3, Pro5 FANUC CNC screen controller and DMG MORI NH,NHX,NL,NLX,CTX,NVX,CMX,.
I am familiar with Makino and DMG MORI machines (S series, PS series, slim3, F series, E series, J series and a series, a series) NHX,NL,NLX,CTX,NVX,CMX.
Makino machines trouble shooting and problem solving.
Makino and DMG MORI machines geometrical accuracy check up and correction.
Makino and DMG MORI machines spindle replacement.
Makino and DMG MORI machines X, Y, Z axis LM guide replacement.
Makino and DMG MORI machines X, Y, Z axis ball screw replacement.
Makino and DMG MORI machines axis alignment.
Makino and DMG MORI machines ATC arm alignment and replacement.
Makino and DMG MORI machines ATC gear box replacement.
Makino and DMG MORI machines B-axis and APC replacement.
Makino and DMG MORI machines pneumatics, hydraulic system, coolant system, lubrication system trouble shooting and replacement.
Makino and DMG MORI machines axis reference, grid shift, backlash adjustment.
Mori Seki Turning center all machine turret alignment.
Mori Seki turning center Spindle Replacement and taper adjustment.
Mori Seki turning center all axis ball screw replacement and accuracy correction.
Makino and DMG MORI machines spindle drive unit replacement.
Makino and DMG MORI machines axis drive unit replacement.
Knowledge about makino and DMG MORI machines electrical cabinet interface with machine wire trouble shooting.
Knowledge in Preventive maintenance in CNC machines
Knowledge in Breakdown Maintenance in CNC Machines.
Prepare maintenance related document (PM schedule, history card, Predictive maintenance, daily, Weekly, Monthly maintenance check list) .
Knowledge about kaizen activities.
Organizational Experience
Since JAN 2018- till date DMG MORI India pvt ltd Customer support- Engineer
From Dec 2015 – Dec 2017 PT Makino Indonesia Customer support- Engineer
Form May2013-Nov 2015 S&T Engineer Pvt ltd Customer Support- Engineer
Career Progression
DMG MORI INDIA PVT LTD DMG MORI
@INDIA AS A CUSTOMER SUPPORT ENGINEER
Responsible for Chennai region customers.
Done the Installation and commissioning & attended break down calls on various series of horizontal machining centers(HMC) and vertical machining centers(VMC)manufactured by MORI SEKI Japan such as NH series and NHX series NLX series NL,CL,NVX,CMX,NT and NTX etc.
Replaced Integral spindles in both HMC and VMC machines as well as troubleshoot when problem occurs.
Replaced ball screws and LM guide in both HMC and VMC machines (CNC) as well as troubleshoot when problem occurs.
Replaced B-axis seals rotary and index table and ATC arm replacement.
Turret alignment and Axis alignment, spindle replacement in NLX machines.
Provided the all technical support to customer.
PROJECT HANDLE IN DMG MORI
Vishay Precision:
Installation & Commissioning of 4 HMC machines named NHX4000.
Turnkey Support to the installation.
Resolved technical issues pertaining to installation.
Responsible for handling warranty Support to the customer.
Provided onsite training to customers regarding maintenance, operation of machines which enabled self sufficient operation by customers, resulted in reduced service calls, and increased machine life cycle.
Troubleshooting problematic areas to provide best solutions and services Such as oil leakage from B-Axis, Spindle replacement, etc.
Responsible for Interacting with customers on queries and issues for the successful operation of machines
Coordination & Follow-up of suppliers to resolve their issues on machines.
SANDVIK ASIA:
NT machine replaced Z2 and X2 ball screws.
Align the MAIN spindle and taper and sup spindle taper as well as same line in both.
Do the lower turret alignment.
Spindle with B-axis alignment.
Sundram Fastness:
NL machine total turret alignment.
Spindle chunk center adjustment.
GESCO:
Replaced turning center spindle.
Checked all the alignments.
WABCO
Installation & Commissioning of HMC machines named NHX5500.
Turnkey Support to the installation.
SCL:
NHX5500 machine axis ball screw replacement.
NHx5500 machine Spindle Replacement.
Poclain:
NHX4000 machine Spindle Replacement.
NLX machine accuracy correction.
PT MAKINO INDONESIA.
@INDONESIA AS A CUSTOMER SUPPORT ENGINEER
Responsible for INDONESIA all region customers.
Done the Installation and commissioning & attended break down calls on various series of horizontal machining centers(HMC) and vertical machining centers(VMC)manufactured by Makino Japan such as a51,a61,a71& J3.Makino Singapore such as s33,s56 & Slim3,slim3n,E33, E56,PS.
Replaced Integral spindles in both HMC and VMC machines as well as troubleshoot when problem occurs.
Replaced ball screws and LM guide in both HMC and VMC machines (CNC) as well as troubleshoot when problem occurs.
Provided the all technical support to customer.
Projects Handled in PT Makino Indonesia
PT YANMAR DIESAL INONESIA
Managed the team for installation and successful implementation of turnkey machining line for CON ROD and cylinder head.
Installation & Commissioning of 8 VMC machines named S33, PS, SLIM3 along with Fixtures & gantry alignment.
Turnkey Support to the installation.
Resolved technical issues pertaining to installation.
Responsible for handling warranty Support to the customer.
Provided onsite training to customers regarding maintenance, operation of machines which enabled self sufficient operation by customers, resulted in reduced service calls, and increased machine life cycle.
Troubleshooting problematic areas to provide best solutions and services Such as LM Guide, ball screw Spindle replacement, etc.
Responsible for Interacting with customers on queries and issues for the successful operation of machines
Coordination & Follow-up of suppliers to resolve their issues on machines.
PT ASTRA OPTO PARTS INDONESIA
Troubleshooting problematic areas to provide best solutions and service replacement Y and Z-axis ball screw.
Responsible for Interacting with customers on queries and issues for the successful operation of machines
Coordination & Follow-up of suppliers to resolve their issues on machines.
PT MTM INONESIA
Troubleshooting problematic areas to provide best solutions and service replacement Y and X -axis ball screw and LM guide ATC, and spindle.
Responsible for Interacting with customers on queries and issues for the successful operation of machines
Coordination & Follow-up of suppliers to resolve their issues on machines.
S&T ENGINEERS PVT LTD:
Implementation of modifications on machines as per Makino, robodrill and victor.
Responsible to attend Break down call on machines.
Installation & Commissioning VMC and HMC
Handle responsibilities of providing warranty support to the customer.
Done General health checkup &
Done Preventive maintenance.
Management skills as a Service Engineer
Having knowledge of different standards & applying accordingly.
Excellent communication skills with large & small groups of people ranging from technician to management personal.
Ability to do work in a stressful environment & under pressure.
Scholastics
2013 B.E. in Electrical and Electronics Engineering at Chandy college of Engineering, thoothukudi. Secured First class
2010 Diploma in Electrical and Electronics Engineering at JACSI Polytechnic College, Nazareth. Secured First Class with Honor
Personal Vitae
Date of Birth : 1st April 1990.
Permanent Address : 10, north Car Street,
Then thiruperai, thoothukudi
TamilNadu.
Languages known : Tamil, English, Kannada
Marital status : Married
Date: Yours faithfully
Thoothukudi Manthiramoorthyraja