Project Welding
Resume:
CURRICULUM VIATE
PERMANENT ADDRESS
DHANARAJ CHAKRABORTY
VIL+P.O – ONDA
DIST- BANKURA (W.B)
INDIA
PASSPORT NO – S1116297
OLD PASSPORT NO- H0515267
Mob: +918*********
Home: +919*********
E-Mail:-*******************@*****.***
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DHANARAJ CHAKRABORTY
OBJECTIVE: Looking for a challenging position in a dynamic organization, which can utilize my potential to its full extend and where there is a need to share broad co-operative effort though sound in the field of QA/QC .
I'm seeking a challenging position in OIL & GAS industry. Active participation in interpersonal communications to work collaboratively as well as independently achieves corporate Goals, to learn from the experience and to success in the industry.
Professional Synopsis
Total career experience 11 years in the areas of Project Construction & Maintenance of Plants - Fabrication of Offshore Structures - Welding - Piping Fabrications & Installations – Dimensional Control - NDT - Material Control - WPS/PQR/WPQ - Test pack Coordination - Hydro & Pneumatic Tests – Industrial Safety - Procurement –Material Management & Preservation - Internal Audits - Client Relationship Management- Man Management - QA/QC Documentations in leading Oil Drill Rig, JACKET, LEG in SAUDI ARABIA, U.A.E, Bahrain (Abroad) & INDIA . Total abroad experience 8 years of OIL & GAS industry & 3 year’s experience of Thermal Power Plants (INDIA).
Presently designated as QA/QC WELDING INSPECTOR with SAIPEM Taqa Al Rushaid Fabricators’ Co.ltd (SAUDI ARABIA)
QUALIFICATION
1.Engineering Diploma in Mechanical under JANARDAN RAI NAGAR RAJASTHAN VIDHAYAPEETH UNIVERSITY
2.Higher Secondary (10+2) science, passed from K.J.K HIGH SCHOOL under WEST BENGAL BOARD OF HIGHER SECONDARY EDUCATION
PROFFESIONAL QUALIFICATION
TWI-CSWIP 3.1 CERTIFIED WELDING INSPECTOR Level II, CER NO – 83006/02 ( 5 YEARS RENEWAL)
ASNT LEVEL III TRAINING IN BASIC,UT,MT AT CHENNEI (INDIA) Sep-2014
ASNT Recommended Practice No. SNT-TC-1A NDT level II certificates holder in ULTRASONIC TESTING, MEGNETIC PERTICLE TESTING & PENETRANT TESTING, Under Gulf Pipe Line Testing & Inspection (U.A.E)
PED LEVEL II in Ultrasonic testing
Skills
Software Skills-
Operating Software –MS OFFICE PACKAGE (98, 2000, XP, VISTA, 7,8.1,10)
Employment History
SAIPEM Taqa Al Rushid Febricators Co (Saudi Arabia) Duration- June-2017 to APRIL-2019
1.CLIENT NAME- ARAMCO, Saudi Arabia Dammam Facility
PROJECT – ABSF-2 & 6,SAFANIYA, KARAN-52/60 (DECK & JACKET)
LOCATION- SAUDI ARABIA (DAMMAM) as QA/QC WELDING INSPECTOR
Duration– JUN 2017 TO APRIL 2019
RESPONSIBILITIES:
Managing QA/QC activities to maintain and improve quality of work without any appreciable increase in cost and time;
Coordination with the field sub-contractors and the third party NDT inspection companies;
To ensure that all Inspection activities are carried out in strict accordance with written or agreed practices or specifications;
Monitoring the daily contractor inspection activities that meets the product quality requirements of the project quality plan;
Monitoring all Inspection activities as per approved ITP;
Coordinating for early disposal of non-conformity reports;
Review completed project documentation for completeness such as Final Dossiers, Line History sheets, etc;
Issuing Proactive notifications, Violation Log and NCR to Production for the non-conformance during Construction activities.
Inspected the fit-up for primary joints like TKY in Offshore structure fabrication;
Surveillance inspection of welding equipment, materials, filler wire, electrode backing and drying ovens and its calibration;
Carried out PWHT inspections as per project scope;
Good awareness in NDE methods (RT, UT, MPI, LPI);
Maintain the weld history sheet for piping, Structure, Pipelines, etc.
Witness Hydro & Pneumatic Tests. Preparation of Test Packs for fabricated spools and Field welded lines & gets clearance from client for leak tests.
Issuance of Structural, Mechanical & Piping punch lists for the exceptional items and get MCC signed off from client after completion of scope of work.
Receiving painting material inspection & mixing inspection;
To compare all reported information with the acceptance level / criteria within the applicable codes;
Responsible for final visual inspection report, Painting & Coating;
Keeping daily log for all inspection request submitted by construction supervisor and monitoring all inspections are ongoing ass per schedule;
Various types of valve hydro and pneumatic test being carried out at yard as per Client’s requirements.
Witnessing various test like pressure test, Pneumatic test, Procedure/welder qualification test;
Raise, Track and analyze NCR, CAR and Audit findings for continuous improvement of quality management system.
Record and report Quality activities. Site quality surveillance and assessment.Report to Quality manager on QC site issues. Approve QC Final Certification packages. Coordination of QA/QC Database activities.
NASS CORPORATION ( BAHRAIN ) Duration – SEP 2016 TO March - 2017
2.CLIENT NAME- BAPCO, (THE BAHRAIN PETROLEUM COMPANY)
PROJECT – LSDP,VDU,CDU,CGRU,SRU,LBOU SHUT DOWN PROJECT
LOCATION- BAHRAIN (GCC) as QA/QC INSPECTOR
Duration– OCT 2016 TO FEB 2017
Responsibilities:
Inspection during fabrication of piping and in-service inspection of piping,static equuipment(pressure vessels, heat ex-changers) storage tanks and fired heaters.
Inspection and testing of presuure releving devices such as PSVs and PRVs.
Good knowledge in ASME (B31.3,ASME SEC-V, SEC-VIII, SEC-IX), API-510,570,563 and 571 standards.
Prepare inspection work-list for plant turnarounds and coordinates these fuctions with engineering Maintenance.
Good knowledge in different welding process.
Familiar with different types of drawings like Isometric, P&ID, GAD, Equipment and structural drawings.
Conduct fit up inspection, Final weld visual inspection.
Witness pressure test, spark test in rubber lined vessels.
Maintaining Weld Summary Records,Weld Joints Repair Records
Visual Inspection carried before, during and after MPT & DPT operations.
Witnessing and interpretation of MPT, UT, DP Tests.
Plant shutdown inspection of heat exchangers, fin,fan coolers,pressure vessels,storage tanks, furnaces, reactors and process pipelines in accordance with procedures and standards.
Visual inspection of columns and identifying damaged trays,removal and install of new trays, hydro tests of chimney trays and final inspection.
Witnessing hydro tests and leak tests for pressure vessels,heat Exchangers,piping and testing of PSVs and PRVs.
Visual inspection of fit up,weld visual and reviewing welding procedure specification and quality plan.
Conducting welder performance qualification,witnessing and reporting of preheating,post heating and post weld heat treatment procedures.
Holiday detection testing of coated/wrapped UG piping and spark testing of rubber lined equipment.
Coating/painting inspection and DFT measurement of above ground equipment and piping.
Inspection after repair in heat exchangers like tubes,plugging and seal welding of tubes,hydro-test shell and tubes sides etc.
Hardness check and reviewing PWHT charts.
Inspection during fabrication of piping and in-service inspection of piping,static equipment (pressure vessels, heat ex-changers) storage tanks,fired heaters and making inspection reports.
Familiarize equipment with prior history of the equipment they are responsible for,reviewing the equipments prior inspection results,prior repairs, and current inspection plan and determining the types of inspection required,e.g. internal,external,on-stream,etc.
Determine the corrosion rates,remaining life,and next inspection date for each equipment.
Review and update the inspection and NDE techniques required for each equipment,including the extent and locations of inspection and NDE.
Verify that all new materials used during repairs of alterations are consistent with the specifications.
Assure that the minimum preheat and post weld heat treatments are performed in accordance with the qualified welding procedures.
Conducting welder performance qualifications.
Interface Technical Inspection ( Dubai ) Duration – JUNE 2015 TO TILL - AUG 2016
3.CLIENT NAME- AMANA INDUSTRY
PROJECT – Expo Dora Dora
LOCATION- HAMRIYAH FREE ZONE(UAE) as WELDING INSPECTOR
Duration–JUNE 2015 TO AUG 2016
Responsibilities:
Familiar with welding inspections that is before, during and after welding activities at site.
Reviews the Inspection & Test Plan & Quality Control Procedures issued by the Subcontractors.
Evaluate/interpret test result based on code and standard acceptance criteria.
Responsible for generation & submission of the protocols of the every job. I.e. fabricated at various stages.
Prepare the NDT (UT, RT, MT, PT) procedures as per international code & standard project specific client requirements.
Responsible for day to day checking’s of fabricated items. Check list contains fit up as per drawings, weld thickness as per drawing by fillet gauge, visual inspection.
Carried out Witness Welder Qualification Test (WQT) and ensured qualified welder are available for the job.
Preparation and closing of Punch list
Raising non-conformation reports for fault activities and suggesting corrective action to resolve.
Familiar with test pack,RFI,NCR.
Plan the inspection activities as per inspection test plan.
Raw Material and Consumables inspection.
Monitoring the welding activities throughout site as per WPS and project specification.
Preparation of Inspection and Test Plan (ITP) .
Checking the spools fabrications as per the isometric drawings dimensions, flanges, straddling of bolt holes, branches connection types,
Dimensional inspection of fabricated spools and erection of tank.
Preparation of Daily Weld Inspection Reports
Maintaining Weld Summary Records,Weld Joints Repair Records
Visual Inspection carried before, during and after MPT & DPT operations.
Witnessing and interpretation of MPT, UT, DP Tests as per ASME / AWS standards.
Checking joint fit-up & Monitoring and controlling welding consumables.
Responsible for health and safety, tool box talks and safety audits/walk rounds with the client.
Gulf Pipe Line Testing & Inspection (Sharjah,U.A.E) Duration – February 2010 to April 2015
1. CLIENT NAME-DUSUP
PROJECT – LNG DUBAI,SHARJAH GAS INTEGRITY
LOCATION- JABEL ALI (UAE) as QA/QC INSPECTOR (PIPING) Duration – SEP- 2014 to MAR- 2015
4.CLIENT NAME-SOLAS MARINE SERVICES
LOCATION- KHALID PORT, SHARJAH (UAE) as QC INSPECTOR (STRUCTURAL) . Duration – APRIL-14 to AUG – 2014
OIL DRILL RIG PROJECTS –
5.CLIENT NAME-NATIONAL DRILLING COMPANY
PROJECT – NDC RIG 5 & 6
LOCATION- HAMRIYA FREE ZONE (UAE) as QC INSPECTOR (STRUCTURAL) IN LAMPRELL . Duration – APRIL-13 to APRIL- 2014
6.CLIENT NAME- JINDAL STEEL
PROJECT – GREAT SHIP
LOCATION- HAMRIYA FREE ZONE (UAE) as QC INSPECTOR (STRUCTURAL&PIPING) IN LAMPRELL . Duration – SEP-12 to MAR 2013
7.CLIENT NAME-EURESIA DRILLING COMPANY
PROJECT – OIL DRILL RIG
LOCATION- HAMRIYAH FREE ZONE (UAE) as QC INSPECTOR (STRUCTURAL) IN LAMPRELL. Duration – FEB 2011 TO AUG- 2012
8.CLIENT NAME-HAMRIYAH PRIDE
LOCATION- HAMRIYAH FREE ZONE (UAE) as WELDING QC INSPECTOR IN LAMPRELL. Duration –FEB 2010 TO DEC 2010
Responsibilities:
PIPING QA/QC inspector:
Carrying out WQT, WPS, PQR as per ASME Sec IX(piping of boiler and pressure vessels).
Pipe fit up Welding Inspection and Final Inspection for: Stainless Steel A 312- TP 304L, TP 316 with respect to internal and external alignment, root gap, Bevel angle, Groove angle as per approved drawing, applicable WPS, Project Specifications from Client.
Controlling storage and release of materials as per P&ID
Controlling the filler wires and electrodes as per AWS A 5.1/A 5.5 and WPS.
Assisting in preparation of Inspection Formats, Procedure and QCPs and submitting.
Witnessing Preparation and inspection of Hydro testing of valves.
Controlling the welding joints of pipelines as per Isometric Drawings and API 1104 and preparation of Weld Maps.
Piping Inspection of Jacketed Piping, Equipment Piping etc
Inspection of Cross country Pipelines, Trunklines etc
Joint fit-up inspection and welding inspection of C.S, S.S, Copper,
Alloy steels, dissimilar metals etc and maintaining daily reports.
Preparation Daily Fit-up,Weld visual reports and inspection checklists.
Controlling the Hot-tap, Tie-in and Temperature Tie-in joints.
Inspection of Painting, Sandblasting, and FBE coating.
Coordination with client and raising NCR's & RFI's.
Coordination with NDT interpretations & Coating contractors
Controlling the NDT jobs as per Project specification and reviewing reports.
Preparation of welder performance reports on Weekly basis.
Controlling the Preheat & PWHT and reviewing the PWHT Charts and
Hardness reports.
Checking and rectification of the punch list and taking approval and release from the client for Hydro test.
WELDING QC INSPECTOR:
Welding inspectors are employed to assist with the quality control(QC) activities necessary to ensure that welded items meet specified requirements and are fit for their application.
Welding inspectors need to understand/interpret the various QC procedures and also have a sound knowledge of welding technology.
Witnessing welder qualification test (WQT), procedure qualification test (PQR) and reviewing welding procedure specification(WPS) in accordance with asme sec IX and make sure that welder is qualified for a broad range of jobs.
Dimension check as per isometric and P & ID and weld visual inspection(ISO 17637-Non destructive examination of fusion welds)
For more demanding service conditions,visual inspection is usually followed by one or more of other non destructive testing(NDT) techniques- surface crack detection and volumetric inspection of butt welds.
Application standards/codes that give the acceptance criteria for weld inspection and may be very specific about the particular techniques to be used for surface crack detection and volumetric inspection.
Randomly inspect manufacturer’s label showing batch number,order number and date of manufacture.
Witnessing of hardness survey,thichness survey and stage by stage welding inspection.
Witness/inspect execution of all site test(Hydrostatic test).
Line checking with test packages,punch clearing,witness and inspection of hydro test
SUNIL HITECH ENG LTD, NAGPUR (INDIA) Duration – NOV 2008 to JAN 2010
1.CLIENT NAME-MAHARASTRA STATE POWER GENERATION COMPANY
PROJECT - THERMAL POWER (2X500 MW)
LOCATION- BHUSAWAL (INDIA) as QA/QC INSPECTOR (STRUCTURAL) Duration – Nov-2008 to Jan-2010
Responsibilities:
Compiling WPS, WPQR and WQR and witnessing welder qualification tests.
Controlling Welding consumables handling procedures and equipment calibration.
Ensuring that all work is carried out safely and according to the companies Quality, Health & Safety procedure.
Planning and coordinating activities carried out by the team.
To follow all quality control procedure, inspection and test plan.
Familiar with test pack,RFI,NCR.
Knowledge about safety requirement.
Maintaining Handle the inspection activities at various stages of fabricated jobs and incoming raw material or component.
Good relations with customers, clients to ensure repeat business.
Responsible for carrying out the fabrication work as per FQP received from client.
Responsible for day to day checking’s of fabricated items. Check list contains fit up as per drawings, weld thickness as per drawing by fillet gauge, visual inspection.
Planning for the NDT’s (DPT, RT, UT) as per priority of the job.
Carrying out welder test in required positions (2F,2G,3G,4G,5G,6G) as per WPS.
SIGMA NDT SERVIES, JAMNAGAR (INDIA) Duration – JAN 2007 to OCT 2008
CLIENT NAME – RELIANCE
PROJECT – KAKINADA GAS
LOCATION – ANDHRAPRADESH (INDIA) as a NDT INSPECTOR Duration Jan 2007 to Oct 2008
Responsibilities:
Doing ultrasonic testing, magnetic particle testing, and dye penetrant testing and reviewing the results of the tests.
Interpretation of Ultrasonic Test as per ASME Sec. VIII, Div .I&2, ASME Sec.B31.3 AWS D1.1, API 1104. ASME-SEC V, SA-578, SA-609,SA-435
Carrying out & planning for the NDT’s (DPT, RT, UT) as per priority of the job.
Preparing NDT Reports.
Responsible for health and safety, tool box talks and safety audits/walk rounds with the client.
Familiar with welding inspections that is before, during and after welding activities at site.
Ensuring non-destructive testing records are maintained for each project.
Familiarize with the project specification, codes and standard.
Conduct calibration of equipment as per procedure and client requirements.
Co-ordination with NDT technicians
Preparing ISO drawing of pipe lines in Auto Cad.
ACHIEVEMENTS:
Worked with enthusiasm and delivered quality results and outstanding achievements in work profile.
Showed flexibility of working well in cross-functional teams even under pressure with a good sense of urgency to complete tasks within strict deadlines.
Accomplished in resolving technical issues through creative and logical approach.
Maintained outstanding relationship management and communication skills with ability to network with project members, consultants, contractors and statutory agencies.
Well developed expertise in building long term and profitable relationships with clients.
KNOLDGE OF ENGINEERING STANDARDS
ASME SECTION V
ASME SECTION VIII Div 1 & 2
ASME SECTION IX
AWS D1.1
ASME B31.1 POWER PIPING
ASME B31.3 PROCESS PIPING
ARAMCO STANDARD
TAKREER SPECIFICATION
ABS SPECIFICATION
EQUIPMENTS HANDLED
TECHNIQUE
EQUIPMENT DESCRIPTION
MODEL/ MAKE
VISUAL INSPECTION
FLASH LIGHTS
MAGLITE
MAGNIFYING GLASSES
BAUSCH & LOMB
INSPECTION KID
FLEX-LITE 20 I K
BLACK LIGHT SOURCES
TIEDE (UV HAND LAMP)
SLR - STILL CAMERA
PENTAX
FIBRE OPTIC BOROSCOPE
OLYMPUS
PERSONEL DETAILS
Date of Birth: 28.07.1987
Sex: Male
Nationality: Indian
Material Status: Married
Language Known: English, Hindi, Bengali
PASSPORT DETAILS
PASSPORT No: S1116297
Date of Issue: 09.04.2018
Date of Expiry: 08.04.2028
Place of Issue: Kolkata (INDIA)
OLD PASSPORT NO: H0515267
Hobbies & Interests
Digital photography, Management training, New technologies, Making friends, Surfing internet.
DECLARATION
I hereby declare that the information given above are true and correct to the best of my knowledge and belief.
Place: Kolkata, (INDIA) Name: Dhanaraj Chakraborty
Date:
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