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Manager Maintenance

Dallas, TX
March 20, 2019

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Doug Thomas

**** ****** ***

San Antonio,Texas, *8220


An experienced Facility/Maintenance Manager with hands on experience in small to large manufacturing plants. Support all shop floor production activities and identify opportunities to support lean manufacturing efforts and maintenance operations. Effectively manage 5s, safety and adherence to environment regulations. Manage all capital projects, budgets and scheduling. Strong leader with effective interpersonal skills, ability to foster and build business relationships.

Professional Experience

Vita Nonwovens. 2016- present

Maintenance Manager

Manage maintenance department of six technicians and one administrator

Responsible for 24/7 operating. Introduce new CMMS system. To cover all maintenance PMs and repair work orders. Reporting inventory and KPIs for all maintenance repairs

Pioneer Mills. Geunther &Son. 2016-2016 San Antonio, TX

Maintenance Supervisor

Currently lead a four man crew 24/7 Operation. Responsible for large manufacturing facility maintenance system.

Lean manufacturing and six sigma. Working 5s program in place. MP2 maintenance program

On 400 pieces of equipment. Manage PMs on automated packaging equipment and conveyor

Systems. Accru and ABB. Robots palletizing system

Mersen, USA November 2008 - 2015 Boonton, NJ

Maintenance/Facility/Project Manager

Responsible for a 24/5 manufacturing facility maintenance system, facility operational upkeep, special projects, and continuous improvement action items. Direct accountability for several six figure improvement projects.

o Facility renovation, of 25000 square feet of the plant $780,000

o 1.1 million dollar new roof and external improvements,

o $100, 000 new door access and camera security system,

o $350,000 in manufacturing equipment upgrades which included selection, purchasing, installation and training for release to manufacturing.

o Dust Collection System of $300,000 Capitol project

Under my direction my maintenance team implemented a 5S program which increased efficiency and utilization by 35% within maintenance. Manufacturing output improved by 17% based on machine up time with current equipment utilization at 97%. This was accomplished with the help of electronic maintenance software “Eagle” a paperless maintenance and preventative maintenance system.

Target Corporation June 2006 – November 2008 Bridgewater, NJ

District Maintenance Manager

Responsible for scheduling preventative maintenance and repairs for 10 store locations in central and southern NJ. The position was eliminated due to the corporate restructuring and cost effective measures.

Greyde Foundry February 2001 – May 2006 Pryor, OK

Facilities Maintenance Manager

Managed 300,000 sq ft grey iron foundry 24/7 Operation. Responsible for maintenance and repairs of 3,000 pieces of equipment. Managed 4 supervisors, 75 technicians and 13 administrative personnel. Company closed due to cost of raw materials and oversees manufacturing.

Responsible for setting up Capitol spending report for Maintenance and plant

Restructured parts room and cost saving of 800,000 . Due to putting in house vendors in place in plant eliminating carry cost of high value parts

Served 8 years in the US Navy as Aircraft in-flight flight control maintenance trouble shooter and certified Air Craft welder for all US Military Aircraft from 1979 to 1989 where I began my training in the area of facility/manufacturing maintenance.Served four years Army as an Instructor on Bradley tanks

Special Skill Highlights:

- Microsoft Office - Preventative & Predictive Eagle software

CMM Maintenance PM. MP2 Software

- Lean Manufacturing. – Sigma six Green belt

- 5s process -One piece flow concept. 6S program

- Microsoft project management - SPC Process Flow

- Fire Prevention -First Aid & CPR - Toyota CNC 6 axis

- Special Welder -Safety committee member

Allen Bradley PLC. Plc 25, SLC 500,SCL 100 Advanced programming and troubleshooting

Motoman Robot programming and Maintenance

Specializes welding of tig,mig on Aluminum,inconel,stainless and titanium Aircraft components


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