Associate myself with an organisation, which has potential for organization and individual developments, scope for learning and to enhance my skills in becoming competent Mechatronics engineer.
Bachelor of technology-MECHATRONICS,1st class (CGPA-6.22)
SASTRA UNIVERSITY, TANJAOORE,TAMILNADU
Diploma in Mechanical Engineering
1st Class with Honours- 79%
PALLAVAN POLYTECHNIC COLLEGE, KANCHIPURAM,TAMILNADU
Career Snapshot – 8.9 years+ Experience
Maintenance and facility Engineer
M/s Schneider Electric President systems LTD
M/s Hical Technologies .PVT.LTD.
Junior Engineer Maintenance & Utility
M/S Rajsriya automotives Industries Pvt.Ltd Hosur
DEC 2010-APR 2012
Graduate Engineer trainee
M/S TVS BRAKES INDIA Ltd,sholinghur
NOV2009 – DEC 2010
Breakdown maintenance / rectification of machines is carried out to improve availability of the machines and reduce MTTR.
Working on reduction MTTR from max to min level to achieve KPI target.
Responsible for preventive maintenance for the machines as per the Annual planner schedule.
Reduced energy consumption by arresting air & gas leakage across the organization, gas consumptions through Lean project regular monitoring maintaining data’s for the period across the organization.
Work instruction developed for preventive maintenance activity through videos and pictorial representations, successfully implemented.
Machine erections, commissioning and installations.
Handling suppliers for AMC, order release.
Perform analysis of monthly departmental spend vs budgets .
Reduced accidents for the machine operators based on the safety considerations with zero cost.
Handled machine and process qualification for Spot welding machine to meet customer requirements based on AWS 17.2/D17.2.
Handled machine and process qualification for Fusion welding (Tig welding) to meet customer requirements based on AWS 17.1.
Certified IMS Internal Auditor towards ISO9001:2008, ISO14001:2004&ISO19011:2011.
Impart on job training to Operating Engineer Trainee’s on TPM Pillar activity.
Impart on job training to operating Engineer Trainee’s on Basics of hydraulic and pneumatic system.
Analyse team performance and motivate them to enhance their performance by implementing suggestions, ideas and Kaizens.
Team member in ERT (Emergency rescue team) part of EHS.
Conducted training towards introduction to MTTR and MTBF to team.
Excellent team player, effective communication, strong people management skill.
Area of Strength
Vast experience in production equipment /Facility equipment Maintenance :
Fabrication/ Utilities and Facilities:
Hands on experience on handling below machines
a, Hydraulic presses (SEYI 40T,100T). b, Riveting machine and Stud presses (Pressomatic, Heager). c, spot welding’s. (MY spot Koyagiken,Amada) d, TIG welding. e, press brake machines (AMADA,HINDUSTAN HYD.),FIPFG machine-Formed in place foam gasketing process (Sonderhoff German)
Utilities and Facilities:
500 KVA/650 KVA DG sets, 40HP (197 CFM) 25 HP (105CFM) Compressors, Scissors lift, Overhead Hoists, Wagon Transporters, hoist capacity of 5T, 2.5T and 2T, Dog chain conveyor systems max.cap 5T, Earth pit maintenance, Street Lights, Water Pumps, CCTV, Docket leveller Maintenance, 450KVA Transformer Maintaining LT panel of 800A ACB. AHU, Air driers, Taking care of ETP Cap.20 KL, DM plant cap of 30KL, STP cap.30KL.
CNC punching machines and Special process (Powder coating) :
a, Curing camel back Ovens/Batch ovens. b, CNC Turret punching m/c’s. C, NC Shearing m/c’s. (Danobat, Amada, Muratech,Cincinaiti,Darley machines)
b,Hands-on experience in handling Powder spray booth(Nordson,Wagner) corresponding with Reciprocating spray system(gema guns,control equipments)…
Working for Environment management systems in and around the plant maintaining stackers with air monitoring as per PCB norms.
Handling and Troubleshooting various type of PLC’s, Controllers FANUC, FAGOR.
Executing improvements through Kaizens & POKE YOKE.
Analysis and finding out the real root cause of the problem thro Why-Why analysis.
Handling new upcoming projects, coordinating with the CFT team.
Maintaining the list of critical spares required for reducing MTTR by setting MIN-MAX- Reorder level of spares to get triggered for the procurement. Also conducting cycle count monthly wise to maintain accurate stock @98% spares through RM, PM cost and consumable cost.
Improve Maintenance effectiveness through budgeting validate by department senior head.
Planning & Executing TPM pillar activities and Preventive, predictive maintenance activities.
Continual Monitoring and Improvement towards achieving the Maintenance objectives.
Maintenance dept. In charge to responsible for maintaining the Plant maintenance in uptime.
Visited at machine maker’s end to check the machine condition and conducting machine trail.
Coordinated for ISO 14001 recertification audits by maintaining all records.
Maintaining interpersonal relationship with all team members.
AUTOMATION TRAINING (PLC, SCADA, HMI)CERTEFIED,IITP AUTOMATION DELHI.
TPM, 8 pillar overview,Planned maintenance.
ISO 14001 awareness..
Effective communication Skills.
AutoCAD 2007, MS- Office (Word, Excel & PowerPoint). Internet, Intranet and e-mail applications.
Maintenance records maintained in SQL oracle and MozilaFoxPro system.
AUTOMATION TRAINING (PLC, SCADA, HMI) CERTEFIED, IITP AUTOMATION DELHI.
PERSONAL profile & strengths:
· Positive attitude
· Always ready to learn new things
· Straight forwardness
· Determinated to the work
Date of Birth : 23rd AUG 1985
Present salary : 5.60 Laks.
Marital Status : Married
Expected salary : 6.5 Laks
Permanent address : No. 381/N-14,Shivaji nagar,3rd cross
Present address :
#255, Crystal Springs Flats Kanabiran street,
Near to Ponvidyashram school, Madippakkam
Chennai, Tamil Nadu