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Maintenance Engineer

Location:
Mexico City, Mexico City, Mexico
Posted:
April 22, 2019

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Resume:

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Contact: +91-967**-*****/+91-958**-*****

E-Mail: ac86il@r.postjobfree.com

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• PROJECT MANAGEMENT •ELECTRICAL, ELECTRONICS & AUTOMATION, INSTRUMENTATION & CONTROL •

INSPECTION • INSTALLATION • COMMISSIONING•TROUBLESHOOTING Preferably in the Steel Plants–Hot–Cold Rolling Mills (Flat- Long)-Manufacturing industry A result oriented professional with an experience of over +25 years in steering electrical & electronics maintenance and automation solutions with renowned business organizations. Worked with PARCO Group

(African Industries Group ) in Nigeria as GM Projects ( Electrical & Automation ),in Nigeria, Last worked with HADEED & BRC INDUSTRIAL (SAUDIA) Ltd., JEDDAH, SAUDI ARABIA as a Technical Head

(Electrical, Instrumentation & Automation)./Projects/Maintenance (Jan12-Octo12) Efficient at coordinating overall project activities right from the conceptualization stage to the execution; involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, testing & commissioning, site management and manpower planning. Skills at executing process measurement & control instrumentation & services to optimize manufacturing processes. Successfully handled installation, erection & commissioning of Steel Melting Shop, Flat & Long Products Rolling Mills &managed material for Project Automation at Saudi Iron & Steel Company [Hadeed] Saudi Arabia.Possesses strong management, communication and interpersonal skills. Overseas Visits

Visited JAPAN for 3 months (June 2003 - Aug 2003) to dismantle 4HI cold rolling mill of HITACHI make of 1250 mm width and 1000 meter/minute speed, having mill stand motor of 3700 KW/750 volts D.C. & coilers of 1300 KW/750 volts D.C. & complete Automation of HITACHI/ TOSHIBA make.

Travelled to Germany, Austria & UAE for Projects work from HADEED(Saudi Arabia) side. AREAS OF EXPERTISE

Project Execution & Management: Coordinating overall project activities right from the conceptualization stage to the execution; involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, testing & commissioning, site management as well as manpower planning. DevelopingL3 and L4 schedules for project execution and deploying review systems to complete the project on time and as per budgeted parameters.

Instrumentation, Automation & Control: Executing process measurement & control instrumentation & services to optimize manufacturing processes. Configuring and programming of various plant equipments, drives (AC & DC), PLC & DCS. Developing logic flow charts/ interlock diagrams as per requirement of process operation. Assessing the electrical / general arrangement diagram for control panel/PLC panel, drives, & DCS. Having Expertise on SIEMENS, ABB & Rockwell Automation Systems for Rolling Mill (Flat &Long ) Products

Operations & Maintenance: Planning and effecting predictive & preventive maintenance schedules for various equipments to increase machine up time & equipment reliability. Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipments through application of troubleshooting tools like root cause analysis. Maintaining and ensuring stringent adherence to quality standards, norms & practices, identifying gaps and taking corrective action.

CAREER SCAN

Since October 2016/ Till date associated with Balasore Alloys Ltd Kolkata, as a Technical Expert(Electrical &Automation) for their Steel Plants in International Locations i.e. Myanmar

(Burma), Nigeria, Libya etc to take care of their Projects & Maintenance works of Steel Melting Plants, Rolling Mills (Flat & long Products, Galvanising Lines, Material Handling etc Since April 2013 Associated & till date Continuing With a Leading Industrial Consultant dealing in Steel Plants Projects based in PUNE

- Supporting in Respect of Projects Related Activities starting from project ordering /negotiatons/ procurement /erection &commissioning activities.

Since October 2012 till March2013 Worked with African Industries Nigeria as GM

(Projects&Maintenance) Electrical &Automation to look after Expansion Projects Induction Furnace

& Rolling Mills, & other Auxilliary Plants Including Maintenance of Existing Steel Plant.

Spearheaded overall Maintenance & Project Work of SMS, TMT BAR Rolling Mill size 8mmdia to 32 mmdia& Sponge Iron Plant.

Designed maintenance/ Automation policy and programmes and monitored implementation thereof within laid down parameters.

Structured the Maintenance /Automation budget and drove cost/ energy conservation measures to contain maintenance expenses within budgetary limits.

Since March 2012 till Sept 2012 worked BRC Industrial (Saudia) Ltd as a Technical Head (Electrical, Electronics,Automation & Mechanicals Projects & Maintenance) in Saudi Arabia Highlights

Spearheaded overall Maintenance & Project Work of, TMT BAR Rolling Mill size 8mmdia to 32 mmdia& Wirmesh Mills.

Designed maintenance/ Automation policy and programmes and monitored implementation thereof within laid down parameters.

Structured the Maintenance /Automation budget and drove cost/ energy conservation measures to contain maintenance expenses within budgetary limits.

Since Dec 2010 till Feb-2012 with SBQ Steels Ltd., Chennai as GM (Electrical, Instrumentation & Automation)

Highlights

Lead the overall maintenance modification project workof SMS /casters (1 No’s 45Tons EAF’s & 1 No’s, 3 Strand Billet Caster, Long Mill for Wire Rod & Bar Rolling Mill including DRI, Blast Furnace, Coke Oven & Sinter Plant, etc.

Mar 2010-Nov 2010 with Libyan Iron & Steel Co., Libya as Head (Electrical, Electronics, Automation

&Instrumentation)

Highlights

Guided the overall maintenance modification project work of: o SMS /casters ( 6 No’s EAF’s & 5 No’s Billet & Slab Casters, Hot& Cold Strip Mill& Long Mill for Wire Rod & Bar Rolling Mill).

o SMS, TMT BAR Rolling Mill size 8mmdia to 32 mmdia& Sponge Iron Plant.

Designed and developed the maintenance/ automation policy and programmes and led the implementation thereof within laid down parameters.

Steered the designing of maintenance /automation budget and drove cost/ energy conservation measures to contain maintenance expenses within budgetary limits. Dec 2007-Feb 2010 with Mid India Power & Steel Ltd., Gandhidham as GM (Electrical &Automation) Highlights

Spearheaded overall Maintenance & Project Work of SMS, TMT BAR Rolling Mill size 8mmdia to 32 mmdia& Sponge Iron Plant.

Designed maintenance/ Automation policy and programmes and monitored implementation thereof within laid down parameters.

Structured the Maintenance /Automation budget and drove cost/ energy conservation measures to contain maintenance expenses within budgetary limits.

Sep 2005 - Sep 2007 with Saudi Iron & Steel Company [HADEED] Saudi Arabia as Automation Engineer Highlights

Efficiently handled Expansion Projects, Technical Supports Division (TSD) for Rolling Mill &Steel Making Plant.

Successfully managed complete Automation for Material Handling Project for 2 years. Projects Handled:

Managed complete erection & commissioning of mill brought from JAPAN including revamping of equipments.

Executed erection & commissioning of complete automation system of Steel Plant.

Implemented installation, erection &commissioning of Material Handling Project Automation at Hadeed. Aug 1994 – Aug 2005 with National Steel & Agro Industries Ltd., Indore (M.P) as D.G.M. (Electronic, Automation & Electrical)-HOD

Highlights

Handled maintenance and troubleshooting of-

o The most advanced Digital D.C. Drives & S7-400/135 U SIMATIC S7/S5 PLC's of SIEMENS make o Non contact radioactive gauges of D.M.C. make for thickness measurement of cold rolling strips mill, Hydraulic A.G.C. systems for automatic thickness control of strip in rolling mill by M/s SIEMENS GERMANY,

o D.C. motors of G.E. U.S.A. make of max. 2170 HP/650 V.D.C (2 Nos.) & of 1085 HP/650 V.D.C.

(4 Nos.) for rolling mill.

Implemented preventive, planned and predictive maintenance practices and providing complete Breakdown solutions for the most advance Pickling line (Push-Pull type) & Rewinding/Slitting lines having SIEMENS make Digital D.C. Drives & PLC.

Contributed to complete Electrical, Electronics & Automation inputs as HOD of Galvanizing lines I & II equipped in operation & maintenance of the most advanced digital A.C. & D.C.drives & Automation from Allen Bradly USA & A.B.B.

Nov 1992 - Jul 1994 with Lloyds Steel industries Ltd.,Wardha (Maharashtra) as Dy. Manager

(Electronics & Automation)

Highlights

Involved in the maintenance & troubleshooting in roughing and finishing mill relating to PLC's, Digital D.C.

& A.C. Drives & MMI Automation of Westing House (USA), Siemens & Allen Bradly makes, across different areas of Hot rolling 1250 mm wide mill.

Automated the unit with advanced electronically controlled equipment. Jan 1988 - Oct 1992 with Road Master Steel Strips Limited,Rishikesh (U.P) as Dy. Manager

(Electronics, Automation & Electrical)-HOD

Highlights

Effectively handled maintenance of the following machines: o Siemens make Thyristor Controlled D.C. Drives for 4 HI reversible cold rolling mill supplied by M/s MECON including complete automation of mill thru 135 U Siemens PLC. o Automatic Gauge Control Unit for mill from Siemens,Germany and Non Contact Radioactive Thickness Gauges from FAG Germany.

o Roll Grinding Machine from M/s WMW Germany containing 6 Thyristor Control D.C. Drives. o Electrical Installation of the plant including 3 Nos. of power transformers 33 KV/6.6 KV installations and the other units in the plant.

PAST EMPLOYMENTS

Dec 1985 - Dec 1987 Gwalior Strips Ltd., Gwalior Senior Electronics Engineer

Maintained Thyristor Control D.C. Drives of Siemens make for 4HI Reversible Steel Strips cold rolling mill. Sep 1983 - Nov 1985 Pahwa Steels & Tube Mills Pvt. Ltd., Ludhiana

(A unit of Avon Cycles) Electronics Engineer

Aptly provided maintenance and breakdown solutions for 4HI Reversible Hydraulic Cold Rolling Mill, 2HI Skin Pass Mills, Automatic Gauge Control and Auto Slow Down Systems & D.C. Drives & SIMATIC S5 Systems of Siemens make for mill automation,Thyristor Control D.C. Drives Systems for Spiral Pickling Line & C.R. Slitting Line.

Aug 1982 – Sep 1983 Bhartiya Cutler Hammer Pvt. Ltd., Faridabad

(Electronics Div.) Electronics Engineer

EDUCATION

1982 B.E. Electronics from Madhav Institute of Technology & Sciences, Gwalior TRAININGS attended at SIEMENS Ltd

Thyristor Controlled D.C. & A.C. Drives Analouge& Digital) and advance PLC's including 135 U PLC/S7-400 PLC

&Wincc Systems as per details given below-

o Programmable Controllers

o Advanced D.C. Drives

o Simatic S5 Advanced

o Pragrammable Controllers

o Simatic S7-300/400

o Programmable Controllers

o SimaticWincc HMI Systems

o Westing House A.C. & D.C., NELCO, Mumbai

o Drives

SCHOLARSHIPS

Received National Scholarship of Rs.1200 per year during graduation (April 1977 to 1982) PERSONAL DETAILS

Date of Birth: 1stJanuary, 1961

Permanent Address: FlatNo. 203, Krishna Mansion, Shankar Chowk, Lalitpur Colony Lashkar Gwalior – 474009 (M.P)

Passport Details: J8001840; Valid Till :27th July, 2021; issued at Bhopal(India)



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