Name: Umapathy Sivam
Mobile No: +91-989*******
Having 25 years’ experience related to Mechanical Engineering Manufacturing, fabrication and Quality Assurance; find a challenging position; achieve organizational goals and mission.
A dynamic professional proficient in managing operations, project / production activities, streamlining processes / procedures to facilitate smooth completion of target / production processes and ensures productivity.
Adept in implementing cost saving measures to achieve substantial reduction in terms of raw materials, man power and machine utilization.
Demonstrated abilities in analyzing various reports (detailed project report, vendor reports etc.) and successfully providing recommendations for fine tuning and efficient management of stores / material operations.
Possess excellent interpersonal, analytical, trouble shooting and team building skills with process ability in establishing quality system / procedures and managing resources.
Good Knowledge of various welding processes such as SMAW, GMAW, SAW and Spot welding & Stainless Sheet metal cutting and welding process.
Knowledge of AWS D1.1, ASME, B 31.3, API codes and ASTM standards.
Reviewing of Raw material Test Reports, WPS, PQR, WPQ and NDT process.
Involved in Fabrication and supply Heavy structural steel columns and beams for GE Oil and Gas and Reliance J3 Hydro Carbon Project - Jam Nagar -Gujarat.
Perform Vendor Evaluation and Prepare Technical reports as regards to facilitate and capabilities of vendor to manufacture product / execute projects that meets or exceeds quality requirements for wind energy system.
Sr. Mechanical Engineer -Quality- TUV- India Private Limited, Chennai.
From May 2017 to till date
1.Inspection of Rolling Stock, Bogie, and other Coach Major assemblies.
2.Inspection of WTG- Tower, Blades & Vendor Evaluation.
3.Responsible for process stage inspection and clearance as per the ITP.
4.Identification Non Conformance.
5.Witness welding and NDE Test.
6.Review and accept the Corrective and Preventative Action.
7.Issue on Inspection Release Note.
Senior Manager – Fabrication- Pennar Industries (Pvt) Ltd,
Periyapallayam – Chennai.
June 2014 to April 2017 (3 years)
In charge of fabrication department
1.Prepare production plan -Daily. Weekly & Monthly and Execution.
2.Prepare quotation and get approval for railway tenders.
3.Responsible for planning RITES/ TPI protocols clearing inspection remarks & Deliverables.
4.Responsible for solving customer complaints; Corrective and preventive actions.
Sr. Manager – TQM – ReGen Powertech (Private) Ltd, Thuvakudi, Trichy
January 2012 to May 2014 (2.5 years)
In charge of Wind Mill Tower – TQM
1.Responsible for the approving the WPS, WPQR and Welder Qualification.
2.Ensure production processes as per quality assurance plan.
3.Monitor priorities; review Inspection plan and delivery schedule.
4.Responsible for blasting, painting and solving customer complaints.
Manager–Operations- Indira Industries, Ranipet - Tamil Nadu,
Sep-2008 to Dec 2011 (3 years)
In charge of Mechanical Engineering Department
1.In Charge of (LHB coach) Stainless steel -Side wall, Roof and End wall Manufacturing.
2.In Charge of laser, spot welding machine and process planning (SMAW, TIG & Co2 welding --processes)
3.In charge of Inspection coordination and Final Delivery.
4.In charge of new product development, out sourcing and sub-contractor and vendor development.
5.Involved in the implementation Lean Manufacturing and QMS.
Senior Mechanical Engineer -Production - Integral Coach Factory Chennai
August 1988 to August 2008 (20years)
1.In charge of Inspection of Shearing, Drilling, pressed components, welded sub-assemblies required for under frame and Roof assembly.
2.In charge of Inspection of laser/gas /plasma cutting items required for side wall, under frame, roof and Body shell assembly.
3.Inspection of Body bolster, Bogie bolster, Bogie frame, Helical Spring and Bogie load testing.
4.In charge of welding of Bogie Fabrication shop –SAW /MIG/MAG welding processes.
5. Inspection In charge of under frame, side wall, end wall & Roof Assembly required for Body Shell assembly.
Junior Engineer (Production) Dalmia Cements (B) Ltd, Dalmiapuram, Trichy.
January 1987--July 1988 (1.5 years)
1.Involved in the Errection and commissioning of 1500 TPD cement plant -ESP, Rotary Kiln, Ball Mill, Coal Mill, Cyclone separators, Silo, fluid conveyors,belt conveyor, chain conveyor and Stacker Re climber.
2.Maintain Housekeeping / safety procedures related to production and quality.
1.IRCA Lead Auditor – ISO 9001, EMS & OHSAS – Jan 2017
2.AWS-QC1 Certified Welding Inspector -June 2010
3.NDT level II in MPT, LPT, RT and UT -August 2010
4.International Welding Engineer Diploma - Calcutta -December 2009.
5.Diploma in Personnel Management from IGNOU - June 2008.
6.Bachelor of Engineering – Mechanical - April 1993.
7.Diploma in Plant maintenance State Board of Tamil Nadu- September 1986
8.Diploma in Mechanical Engineering State Board of Tamil Nadu - April 1984