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Manager Quality

Location:
Painesville, Ohio, United States
Posted:
November 29, 2018

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Resume:

Timothy P. Gurewicz

**** ******* ***** **. ******* Twp., Ohio 44077 440-***-**** (cell), 440-***-****) ac7tux@r.postjobfree.com

ac7tux@r.postjobfree.com

MANAGER of QUALITY,

MANUFACTURING ENGINEERING, INTERNAL QUALITY AUDITOR.

SENIOR MANAGER, with 25 years’ experience in manufacturing, general management, and FAA Quality Systems. Track record of success in start-ups, mergers and acquisitions, lean manufacturing, continuous improvement, process engineering, procurement, PCB supply and vendor development.

Tenacious Resourceful Problem-Solver who combines technical knowledge and business acumen to deliver results.

Relentlessly overcame obstacles in creating lean AS 9100, FAA Title 14 CFR part 21 and 145), EASA 145 and NADCAP level aerospace turnkey contract manufacturing operation.

Increased sales from $10 to $26 million per year in medium volume state-of-the-art aerospace, Landing Gear machined product and assembly/Repair/Overhaul facility for Oakville, Ontario.

Devised unique engine components manufacturing techniques that increased quality and reduced cycle times.

Persuasive Client-Focused Communicator with proactive quality approach and strong written and verbal communications skills.

Obtained $16 million in new annual products manufacturing rights over rival companies with $500,000.00 investment.

Negotiated complete 35-product mutli-year $2 million program with customer who previously ordered only prototypes.

Hired, trained, motivated, and induced loyalty in diverse multi-cultural multi-lingual union and non-union workforces.

Won exclusive contracts for all products of multiple customers by delivering on-time 0% defect machined parts and assemblies.

Internationally Seasoned Personable Team Player with program management and multiple plant operations successes.

Planned, orchestrated, developed, and scheduled operations of $36 million manufacturing plants in the U.S.

Exported to and imported from Ireland, China, Brazil and Mexico.

Creative professional decision-maker with broad hands-on engineering and design-for-manufacturability capabilities, MRP, and general software package familiarity, and good computer skills. Focused attention to deadlines and budgets.

CAREER OVERVIEW / CORPORATE EXPERIENCE

Parker Hydraulic Filter Division, Quality/Engineer MGR, AS 9100/FAA Title 14 2-2010 to Present

Update Quality Management System to AS9100 Rev. C and FAA Title 14 CFR Subpart Part 21 & part 145,

EASA part (g) and (J) and CAAC, China.

Wrote AS9100 Rev. D Quality Manual.

Wrote and implemented AS 9100, Procedures and Work Instructions under the Quality Management System.

Member of IAQG, AS 9100 Standards committee.

Set up certification of the Quality System to AS9100 Rev. C, FAA PMA and EASA MAG 6.

Setting up Quality System for this division to met Parker Aerospace practices but also the Federal standard.

Increased long term (LTA) sales by 50% with aerospace aircraft engine, landing gear customers and the Government.

Directed Continuous Improvement, APQP, PFMEA, PPAP, and 8D CAR documentation; implemented 5S practices and Value Stream mapping along with Value Engineering and Value Analysis matrix.

Work on set up of PCB’s MFG both Surface Mount and through Hole for filter systems, controls Next Gen and Braking systems. All assembled stocked and shipped to customers.

Installed MIS system which tracked quoting, manufacturing, purchasing, bar coding, inventory and shipments.

Installed new manufacturing facilities which produce gas turbine components assembly and testing.

Developed Supply Chain Vendors and training of them.

Developed, trained and put into production sub-assembly and assembly of gas turbine engine housings.

Developed relations with large defense contractor to produce lethality systems weapons.

Designed and trained employees in production of weapon systems, assemblies and hydraulics.

Received certification in AS 9100, NADCAP and FAA Title 14 part 21 and 145) Quality Management Systems.

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Metro Machine/APMT Inc/SEAL-X/MMW, BMK Ind. Mgr. Engineer/Quality 4-2002 to 2-2010

Manufacturer of: Jet Aircraft Engine components / Assemblies and Land Based Turbine Engine Components / Assemblies.

Established several new client relationships and negotiated long term contracts with new aerospace aircraft engine and land-based gas turbine customers.

Increased long term (LTA) sales by 50% with aerospace aircraft engine customers and the Government.

Directed Continuous Improvement, APQP, PFMEA, PPAP, and 8D CAR documentation; implemented 5S practices and Value Stream mapping along with Value Engineering and Value Analysis matrix.

Increased gross profit margin by 24% using lean manufacturing processes.

Updated Manufacturing Engineering/Engineering with CAD/CAM software.

Installed MIS system which tracked quoting, manufacturing, purchasing, bar coding, inventory and shipments.

Installed new manufacturing facilities which produce gas turbine components, machine tools, assembly and testing.

Developed spray weld and grinding process to eliminate hard chrome on turbine shafts.

Developed, trained and put into production sub-assembly and assembly of gas turbine engine housings.

Resident DMIR to sign-off on 8130’s.

Developed relations with large defense contractor to produce lethality systems weapons.

Designed and trained employees in production of weapon systems and assemblies.

Received certification in AS 9100, NADCAP and FAA 8100.7C Quality Management Systems.

Worked through and resolved quality issues with casting and forging vendors.

Midwest Screw Products Inc, Engineering/Quality Manager 2-1999 to 4-2002

Manufacturer of: Semi-Conductor Valves / Manifold Systems. Welding Automated Systems (Semi-Conductor). Pharmaceutical Valves / Manifold Systems. Defense Components (Lethality Systems). Off Shore Well Drilling Components. Hydraulic Valves / Assemblies and Fittings.

Resident DMIR to sign-off on 8130’s.

Installed Manufacturing Engineering software with CAD/CAM software.

Installed ISO 9002, AS 9100 and NADCAP Quality Management System.

Installed FAA 14 CFR part 21 Landing Gear manufacturing for Goodrich and All Tools.

Installed MIS system which tracked quoting, manufacturing, purchasing, bar coding, inventory and shipments.

Completed 21,000 sq. ft. expansion project and 17 new machine tools funded through monthly profits.

Broadened customer base to include new markets in the computer, defense, oil/gas and pharmaceutical industries.

Developed the manufacturing process to manufacture off shore well drilling fittings made from Sandvik 2507 material.

Worked with major customer in developing a welding chuck for their computerized Tig welding portable system.

Worked with major customer to design and manufacture, manifold system for use in semi-conductor and pharmaceutical applications.

Worked with major customer on re-design of pharmaceutical valves, which provided them with a savings of over 35%.

Worked through and resolved quality issues with PCB’s on surface mount with OEM vendors.

TLG Consultants Inc, Manager of Business Development 4-1997 to 2-1999

Consultants: Manufacturing. Engineering. Quality Control Systems. Lean Manufacturing Six Sigma Systems.

Designed and implemented machining and assembly manufacturing systems.

Wrote and implemented ISO 9001, AS 9100, NADCAP and 10CFR50 appendix B Quality Management Systems.

Designed fixturing, cold header dies and compression mold dies.

Certified lead auditor by the RAB, (Registrar Approval Board), NIST. Auditor, Trainer in ISO and AS quality systems.

SPS Technologies Inc, Manager, Engineering, Product Engineering and Quality 1-1994 to 4-1997

Manufacturer of: Forgings. Aerospace Fasteners. Industrial Fasteners. Automotive Fasteners QS9000.

Slashed inventory by $1 million by refurbishing all plant materials and by implementing lean and JIT principles.

Streamlined operations by organizing materials and workflows; reduced materials costs by 12%.

Developed and installed a hot heading manufacturing process to produce large diameter bolts using a turn table on Minster Presses.

Installed ISO 9001, AS 9100/FAA 14 CFR part 21and NADCAP Quality Management Systems.

Developed the manufacturing process on CNC machine tools to produce short run quantities along with fast turn around of that product.

Investigated and designed a process of radius rolling which increased fastener strength along with removed fastener failure.

Resident DMIR to sign-off on 8130’s.

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Parker Hannifin Corporation, Manager, Manufacturing, Engineering and Quality 1-1990 to 1-1994

Manufacturer of: Steam Regulator Valves. Control Valves. Hydraulic Valves and Aircraft Fuel Systems.

Trained employees in tool design and carbide grading which increased feeds and speeds along with through put.

Investigated and purchased new and rebuilt CNC machine tools it increases product through put.

Designed and implemented production systems that have reduced manufacturing cost by over 50% through tenacious Research & Development, (lean manufacturing) and Quality Control.

Reduced manufacturing cost in Value Manufacturing Department by 66% due to carbide selection, set-up reduction and increased feeds and speeds.

Implemented and trained QS9000, ISO-9001/AS-9000 and NADCAP/NADLAB in three Parker plants.

Resident DMIR to sign-off on 8130’s.

Directed $9,000,000 shipment of equipment to Brazil and Mexico along with start up manufacturing operations.

Wrote work instructions and quality plans for off shore vendors, which produced a quality product every time.

Installed supply chain of vendors in supplying hydraulic valve bodies, casting and components off shore.

Directed the outside sourcing of casting purchasing to Brazil.

Installed new manufacturing facility in Longwood, Fla to manufacture TXV valves for the air conditioning industries.

Developed and installed a complete manufacturing line to produce air conditioning components for a French OEM air conditioning firm.

Developed and installed a Quality Management System to comply with the French OEM Company in less than 3 months.

Worked through and resolved quality issues with casting and forging suppliers.

MAC-IT Corp, Division of GULF and WESTERN CORP. Engineering/Quality Manager 3-1984 to 12-1989

Manufacturer of: Forging. Aerospace Fasteners, Industrial Fasteners. Automotive Fasteners.

Purchased and installed CNC Machine Tools for short run U.S. Navy short run components.

Updated Manufacturing Engineering in software both CAD and CAM.

Designed and implemented tool block set-up reduction on 6 and 8 spindle Acme’s, reducing set ups 50%.

Designed and Implemented production control systems that reduced manufacturing costs by 70%, along with through put.

Investigated and installed an off-shore vendor base to produce 40% of our product.

Wrote work instructions and quality plans which, produced a quality product every time.

Set up an off-shore materials vendor which supplied 70% of our material netting a huge savings.

Installed ISO 9002 Quality Management System netting an annual saving of $35,000.

Worked to remove DER (Pennsylvania, EPA) for lead based machine oil and metal chips.

Contract Negotiations with the STEEL WORKERS (Local Union).

MILITARY:

UNITED STATES NAVY

Rank, E4, Landing Gear Repair.

EDUCATION: MS, Science. University Philadelphia, Philadelphia, PA.

BSME, Engineering. Cleveland State University, Cleveland, OH.

Certified Lead Auditor by the RAB, (Registrar Approval Board), NIST. Auditor, Trainer in ISO 9001, AS 9100/AS9110, FAA Title 14 CFR part 21 and 145), EASA Part (g), (j). EASA Mag. 6 and NADCAP Quality Management Systems. As well as QS9000 Quality System

FAA resident DMIR to sign-off on 8130’s. FAA Repairmen’s card under Part 145.

Trainer Lean Manufacturing, Six Sigma, G.E. Six Sigma and Value Engineering and Value Analysis matrix Parker Aerospace.

Active member of SAE, IAQG, AS 9100 standards committee.

ITAR Training in Washington DC by the Depart. Of State, July 2012.

Journeyman Tool and Die Maker.

MEMBERSHIPS: American Society of Quality Control

Society of Automotive Engineers

Society of Mechanical Engineers

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