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Engineer QA

Location:
Newark, New Jersey, United States
Posted:
November 27, 2018

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Resume:

Hussain Ayub Khan

Mobile: +966-*********

Canada : +1-905-***-****

ac7s7w@r.postjobfree.com

ac7s7w@r.postjobfree.com

Permanent Address

**** ********** ****

L5M6N1 Mississauga (Greater Toronto Area)

Ontario Canada

Phone# 905-***-****

Cell # 001-647-***-****

SUMMARY OF EXPERIENC

I have 24 years of broad based and diversified experience of the oil and gas,power and desalination plants, cryogenics production, storage and gases compression.

( 14 years a welding specialist)

9 years with marafiq ( yanbu, as a welding specialist)

5 years with ( BOC gases,now linde ) as a field application engineer welding

10 years with Aramco, 6 with PID ( as a PID senior welding inspector projects)

4 yrs. with SAPMT, (supdtt mechanical piping with SAPMT).

QUALIFICATION;

4 yrs. B-TECH (Hons) in Mechanical Engineering from NED University (GCT Campus) Karachi.-1988,GPA 3.46 out of 4.

Masters (International relations) from Karachi University (1989)

INTERNATIONAL CERTIFICATION / TRAININGS:

1- Lead Auditor Certificate from IRCA UK.-2008, certificate 0119982

2-AWS certified “CWI” certificate # 10040764

Relocation –Anywhere.

Availability-within 45 days

KEY ABILITIES

international experience of working in various engineering & Construction organizations in the field of welding & Mechanical Inspection,

Reviewing of the “WPS”,Selection of welders and welding inspectors as per ASME IX and AWS D1.1 code and Aramco standards requirements and maintaining the traceability of welders.

Using codes e.g. ASME Sect-II, V, VII & IX, B31.3 & B31.4; API-510, API-650, API-653, API-1104, petrochemical industrial engineering standards, company standards, procedures, technical alerts, lesson learned and best practice to maintain the quality.

Inspected welded joints at cross-country lines, Trunk lines, Flow lines, laterals to oil and water wells, tanks, Split Tee for hot tapings, nozzle insert plates in the tanks and temperature tie-in.

E-Reviewing drawings and design documents at appropriate stages of design, formal documented reviews of the design results to ensure that design stages output meets the design input requirement.

Supervised step by step construction/ inspection of Grit blasting, painting, FBE coating, PMI, holiday testing, heat shrink sleeve installation, bending, and positive seal coupling.

Monitored split Tee installation and step-by-step inspection for hot taping (live lines).

Supervising inspection programs and reviewing/evaluating inspection reports and test results.

Imparted training to newly induct Saudi Engineers in CONSTRUCTION Inspection methods, Quality Assurance, Welding and PWHT.

Organized meetings with contractors.

Attending weekly quality meeting to address the quality issues related to the materials, equipment, manpower, construction and installation process, welding process control, welder's performance, NDT and hydro/pneumatic testing of equipment.

Monitoring the fabrication, installation and testing activities against, ASME 31.3, 31.8, ASME IX, ASME VIII and ASTM standards for materials.

Reviewing radiography reports of welded joints as well as monitoring weld rejection rates and individual welder performance.

Maintaining and implementing and quality and inspection standards, procedures, typical inspection plans and checklists.

Hot Tapping Audits Related Safety for 6” To 56” Live Oil and Gas Lines (For Aramco Inspection, PMT and Operation)

equipment and consumables manufacturing and production training at BOC gases UK factory (Waltham cross London) 1992

Projects successfully completed

I have completed Aramco projects as under

1-Qatif 1 and 2003-NOV 2004

2-shedgum gas plat day lighting 2005-2004

3-Uthmani SRU 2005

4- Hwaiah HYNRP 2006-TILL 2007 DEC.

5-HARADE DE BOTTLENECKING 2009

6-HAWAIYAH MP 2006

7-KHURIAS DOWN RTREAM PIPE LINES 2007-2009.

8-30 inch expansion loops for the shed gum to yanbu pipe lines 2008-ongoing.

I have done various hot tapping and temp tie ins for HNRP Hawiyah,khurais,harad and shedgum,I was the engineer in charge for the 3200 hydro tests of Qatif during 2003/2004

Experience time line

Nov 2009 till date

Working with Saudi Armco project management team as a superintendent piping/mechanical and assisting my project engineer for day to day duties related to filed, site quires and construction.At present 2010-2012 (SAPMT) for Saudi Aramco SMP.

Jun 2003-2010(PID)senior inspector ( WELDING) mega projects for SAUDI ARAMCO

Worked for, khurais centralized producing facilities down stream pipe lines. Worked at Hawaiyah NGL Expansion Haradh GOSP III, Qatif GOSP I & II, Maintain Potential Department for Qatif Gas and Oil Separation Plants, Ras Tanura Refinery and Haradh Gas Plant, Dema off shore, hawiayh khuff gas and maintain potentials during the periods of 2003 till now.

Having a very valid and diversified experience of the Aramco projects, projects quality assurance,, can review design as per Aramco standards welding related failure analysis, equipment and vessels failures# case studies, have covered from construction, design reviews,contractors submittals,hydro testing, material receiving, erection of the pipe racks, fabrication installation and of the piping spools and laterals,hydro testing of the valves as per API STANDARD, Arrangement, organization and completion of the NDE AND PMI activities for the related materials and equipment’s, installation of the stationary,rotary equipment’s, vessels, tanks, fin fan coolers and other accessories, mentored the new engineers for various Aramco projects During their induction period.

April 1993 – Feb 2002 Royal Commission Power (MARAFIC), KSA

Worked as a mechanical / welding engineer (Specialist) at royal commission power and desalination complex yanbu Saudi Arabia.

Provided technical supports and commenced training for preparing and maintaining Quality Assurance System. Prepared Quality Plans ang conducted Audits.

Responsible E-Reviewing drawings and design documents at appropriate stages of design, formal documented reviews of the design results to ensure that design stages output meets the design input requirement.

Supervised step by step construction/ inspection of Grit blasting, painting, FBE coating, PMI, holiday testing, heat shrink sleeve installation, bending, and positive seal coupling.

Monitored split Tee installation and step-by-step inspection for hot taping (live lines).

Supervising inspection programs and reviewing/evaluating inspection reports and test results.

Imparted training to newly induct Saudi Engineers in CONSTRUCTION Inspection methods, Quality Assurance, Welding and PWHT.

Organized meetings with contractors.

Attending weekly quality meeting to address the quality issues related to the materials, equipment, manpower, construction and installation process, welding process control, welder's performance, NDT and hydro/pneumatic testing of equipment.

Monitoring the fabrication, installation and testing activities against, ASME 31.3, 31.8, ASME IX, ASME VIII and ASTM standards for materials.

s for activities related to inspection of turbines, pumps, compressors (Welding related), NDT, on plot, plant equipment installation, & other Mechanical activities like conducting hydro pressure testing, coating/insulation etcm

Review & approval of construction related QP,ITP, Procedures, method of statement & any other technical procedures submitted for client approval.

Examine /approve contractor Quality personnel for Piping, Welding, Coating, Mechanical and NDT disciplines

Examine & approve contractor welder, NDT technician, coating applicator and issuance of JCC for the project works.

Conduct & give approval for contractor site facilities, procedures, work instructions for Welding, NDT, Hydro testing, calibration facilities, coating yards etc.

Jan 1984 – Apr 1993 BOC Gases, Karachi (Field Manager cryogenic equipment’s / Welding)

Prepared Procedures, work instructions and Inspection and test plans fír welding, hydro/pneumatic testing and general fabrication activities.

Followed-up and control® of non-conforming products and preventive techniques.

Attend customers and provide all necessary details and records related to manufacturing and inspection of welding and gases equipments

1-Oversaw the overall run of day-to-day operations.

2- Reporting to the management Quantify workª report accordingly.

3- Coordinated the movement of materials, man power and equipment in a manner that guarantees non interru2tion of work flow.

4- Ensured a high rate in efficiency of manpower use, equipment and consumables (within industrial piping and welding standards).

Reporting level:

Reporting directly to his immediate Engineering and Construction division manager.

Managed subordinates with a minimum level of ability in quantifying works (welds, pipe fittings, etc.).

Successfully run industrial welding, piping department of the “BOC” gases Karachi.

.

Looked after welding of the large and small bore piping, stainless steel and carbon steel pipe, pipe fittings (BW and SW), flanges, gaskets, bolting, and hydro-testing.

Trained staff on pipe welding materials and techniques.

.

Impart Knowledge of AWS welding requirements.

Engineering skills

Aware of all relevant National, International codes & specifications, recommended practices and Exposure to documentation in line with ISO 9001-2000, & related to OIL/GAS and Related Construction Industries, and have performed the above responsibility as client representative, project engineer & senior Inspection engineer. Ensuring that project construction and Quality Assurance Standards and procedures are being implemented and maintained.

Providing training to quality, construction, and inspection personal to ensure that the staff are familiar with the fundamental operational systems and have ready access to the procedures describing the quality management system.

sound knowledge of codes e.g. ASME Sect-II, V, VII, VIII & IX, B31.3 & B31.4, AS 3992, AS1210, TEMA 7, API-510, API-650, API-653, API-1104, AWS D1.1, petrochemical industrial engineering standards and procedures, company standards, procedures, technical alerts, lesson learned and best practices.

Receiving inspection of equipment’s, various grades of pipes, fittings, flanges, heat exchangers, pressure vessels, compressors, pumps, corrosion skids, processing columns and tanks. Carrying out detailed technical assessment of equipment and material specifications to ensure conformity with appropriate construction codes and practices.

Selection of materials including stainless steels, API grades, Copper nickels alloys, cryogenic application materials and high temperatures applications alloys for oil and gas industries

Weld Shop inspection, plant inspection and/or construction inspection of mechanical equipment relating to the Oil, Gas and Petrochemical Industries.

Having an exp of the NDE services & contractor selection.



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