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Power Plant Quality

Location:
Dubai, Dubai, United Arab Emirates
Posted:
November 21, 2018

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Resume:

MUHAMMAD ASIF SHAHZAD

(Certified API ***, API ***, CSWIP 3.2, ISO 9001:2015)

(Aramco SAP Number: 80001552, PID Aramco Approved)

Contact no: 009**-********* (KSA)

****-343-***-**** (PAK)

E-mail: ac7ri2@r.postjobfree.com

Skype: Masif.shahzad1

PROFILE

wQA/QC Welding Supervisor w

Working as Senior QA/QC Welding/Piping Inspector(ARAMCO PID) for more than 12 years on projects and turnarounds of different Oil & Gas, Power Plant, Fertilizer, oil Refineries in overseas and Pakistan. I have been involved in different Inspections of project Fabrication, Construction and maintenance activities. I have in-depth knowledge of welding/Piping/NDT code standards (ARAMCO Standards(SATIP, SAIC, SATR, SAES, SAMSS, SAEP), ASME B31.1, B31.3, ASME IX, ASME V, ASME sec II, AWSD 1.1, API 570, API-510, API-571, API-572, API-576, API-577, API-574,ASME B-16.5 etc.).

ACADEMIC DETAILS:

B.TECH HONS (Mechanical Engineering) from UET Lahore Pakistan. (1st div).Approved from Saudi Engineering Council, KSA & HEC Pakistan..

DAE Mechanical (Diploma of Associate Engineering) from PBTE Lahore.(1st div).

CERTIFICATES:

API 510 Certified Pressure Vessel Inspector ( Certificate no = 76100 )

API 570 Certified Piping Inspector (Certificate no = 69331)

CSWIP 3.2, Certified Welding Inspector, (ID # 79409/2)

ISO 9001:2015, Certified Lead Auditor IRCA approved

RT Level- II (ASNT)

MT Level- II (ASNT)

PT Level- II (ASNT)

UT Level- II (ASNT)

Welding Inspector Level – I ( PWI ISLAMABAD PAKISTAN ).

SUMMARY OF EXPERIENCE:

Having In-depth knowledge in preparing of Inspection Test Plan, Method Statement, Quality procedures and working as per project specification

Having good practical and theoretical knowledge in interpretation of drawings, evaluating procedures, studying requirements and executing jobs, good working knowledge of related codes, specification, QA/QC procedures and inspection methods and techniques.

Having In-depth knowledge in welding inspection, welder qualification and visual welding inspection.

Initiating Technical Query (TQ) against complex density of drawings & procedures & Raising & closing of NCR, CAR, PAR & LBE by fulfilling all documentation & field requirement

Possess strong communication skills and has the ability in performing all technical duties in a highly competent and efficient manner.

EMPLOYMENT HISTORY.1:

Project: JAZAN Integrated Gasification Combine Cycle (JIGCC) Package 01

Organization: American Bureau of Shipping Group, Saudi Arabia

Company: Aramco Saudi Arabia.

Designation: Sr. QA/QC Welding/Piping Inspector (PID Aramco Approved)

Aramco SAP Number: 80001552

Duration: 07 May 2016 to till up date.

Responsibilities as PID:

Review and Approved of Contractor, Sub Contractor and Vendor Quality Procedures, Method statements, QCP etc. as per Aramco and International Standards.

Review CVs and take interview for Contractor and Sub Contractor Quality Personals and give approval as per Aramco Schedule “Q”.

Attend Quality Meetings with Client and Contractor on Weekly and Monthly basis.

Highlights Quality issues during Quality meeting and make follow up for timely closing.

Attend Weekly and Monthly Quality & Safety Walk through with Client and Contractor.

Attend Preservation Assessment Walk through for Piping Preservation Audits.

Highlights Major & Minor Preservation and Quality Issues for piping during Walk through and make follow up for timely closing.

Raise daily basis Log Book entry (LBE) in QMIS for General, Pro-active and any standard violation and make follow up for closing of LBE’s as per Agreed Completion date (ACD).

Raise Weekly Highlight and Focused Assessment for On-going activities at site.

Attend RFI at site with Contractor QC as per received by QMIS.

Incoming material receiving inspection of piping (Pipe, Flange, Fittings, Valves etc.), Structure (Girder, Column, Nut, Bolt etc.), Review of Purchase Order (PO),Notification of material testing(NTM) or Inspection release certificate (IRC), Packing List, Mill test certificates (MTC), painting reports, NDT reports and all quality documents, dimensional checks, visual condition of materials & reporting of non-conformity (if any).

Witness welding procedure qualification tests (PQR).

Ensure welding works are performed as per approved procedures (WPS) and welders.

Ensure proper fit-up by checking edge preparation (bevel angles, root gap, land, overlap etc.)

Monitor pre-heating temperature, welding consumables, parameters.

In-process welding surveillance and visual inspection of weld finish.

Monitor storage, handling and baking of welding consumable.

Ensure that fabrication is carried out as per approved drawings / Inspection test plans.

Monitor NDT / PWHT and review reports.

Flange assembly Inspection (Bolt torque, Gasket, Nut, Bolt).

Hydro Test package review and punch listing.

Inspection & monitoring of Hydro/Pneumatic Testing.

Re-instatement of piping.

PMC walk through & Closure.

EMPLOYMENT HISTORY.2:

Project: Rabigh 2 Independent Power Plant, (CCPP) Project Saudi Arabia.

Organization: Samsung C&T Corporation

Client: Saudi Electric Company (SEC), Saudi Arabia.

Designation: Senior Welding Engineer

Duration: 22 Feb 2015 to 22 Feb 2016.

The Ragigh 2 IPP is a Greenfield IPP (Independent Power Plant) with a net generation capacity of 2,000MW.The designed production capacity will make it the largest combined cycle Gas and oil fired power plant IPP in the world once completed. The R2IPP comprises six (3) identical groups of equipment. Each group has a 2 x 2 x 1 configuration, containing two (2) SGT6-PAC 5000F combustion gas turbine generators (GTG), two (2) heat recovery Steam generators (HRSG) and one (1) SST6-4000 steam turbine generator (STG).

Responsibilities:

Review of applicable contractual requirements (Technical Standards, Specifications etc.)

Definition and review of quality plan and relevant procedures.

Review and validation of inspection assignment documentation (technical aspects, reference documentation, schedule, reporting and co-ordination procedure etc.)

Selection of the most appropriate inspection techniques.

Execution or supervision of inspection according to pre-defined Quality Plan, and to the established inspection procedures / techniques.

Execution of inspection reporting including treatment of Non-conformities (NCR’s) and other applicable deliverables.

Ensuring quality of inspection according to Quality System.

Interpretation of results of inspections.

Treatment of Non-conformities / corrective actions.

Review and appraisal of inspection procedures.

Maintaining internal and external communication.

Management of one or more surveyors of a lower level.

Respects security guidelines and safeguards personal security in the working environment.

Actively participates in the sharing of knowledge and information (Knowledge Management).

Witness welding procedure qualification tests.

Ensure proper fit-up by checking edge preparation (bevel angles, root gap, land, overlap etc.)

Monitor pre-heating temperature, welding consumables, parameters.

Ensure welding works are performed as per approved procedures (WPS) and welders.

In-process welding surveillance and visual inspection of weld finish.

Monitor storage, handling and baking of welding consumable.

Ensure that fabrication is carried out as per approved drawings / Inspection test plans.

Monitor NDT / PWHT and review reports.

Review Radiography films and endorse RT reports.

Inspection & monitoring of Hydro/Pneumatic Testing.

Re-instatement of piping.

PMC walk through & Closure.

EMPLOYMENT HISTORY.3:

Project: Qurrayyah Independent Power Plant, (CCPP) Project Saudi Arabia.

Organization: Samsung C&T Corporation

Client: Saudi Electric Company (SEC), Saudi Arabia.

Designation: QA/QC Welding Engineer

Duration: 16 July 2012 to 20 Dec 2014.

The Qurrayyah IPP is a Greenfield IPP (Independent Power Plant) with a net generation capacity of 3,927MW.The designed production capacity will make it the largest combined cycle Gas and oil fired power plant IPP in the world once completed. The R2IPP comprises six (3) identical groups of equipment. Each group has a 2 x 2 x 1 configuration, containing two (2) SGT6-PAC 5000F combustion gas turbine generators (GTG), two (2) heat recovery Steam generators (HRSG) and one (1) SST6-4000 steam turbine generator (STG).

Responsibilities:

Review of applicable contractual requirements (Technical Standards, Specifications etc.)

Definition and review of quality plan and relevant procedures.

Review and validation of inspection assignment documentation (technical aspects, reference documentation, schedule, reporting and co-ordination procedure etc.)

Selection of the most appropriate inspection techniques.

Execution or supervision of inspection according to pre-defined Quality Plan, and to the established inspection procedures / techniques.

Execution of inspection reporting including treatment of Non-conformities (NCR’s) and other applicable deliverables.

Ensuring quality of inspection according to Quality System.

Interpretation of results of inspections.

Treatment of Non-conformities / corrective actions.

Review and appraisal of inspection procedures.

Maintaining internal and external communication.

Management of one or more surveyors of a lower level.

Respects security guidelines and safeguards personal security in the working environment.

Actively participates in the sharing of knowledge and information (Knowledge Management).

Witness welding procedure qualification tests.

Ensure proper fit-up by checking edge preparation (bevel angles, root gap, land, overlap etc.)

Monitor pre-heating temperature, welding consumables, parameters.

Ensure welding works are performed as per approved procedures (WPS) and welders.

In-process welding surveillance and visual inspection of weld finish.

Monitor storage, handling and baking of welding consumable.

Ensure that fabrication is carried out as per approved drawings / Inspection test plans.

Monitor NDT / PWHT and review reports.

Review Radiography films and endorse RT reports.

Inspection & monitoring of Hydro/Pneumatic Testing.

Re-instatement of piping.

PMC walk through & Closure.

EMPLOYMENT HISTORY.4:

Project: Byco Oil Refinery, Pakistan.

Kandhkot Gas Compression Station, Pakistan

Bhikki Power Plant, Pakistan

Organization: Inspectest Pvt Limited, Pakistan

Designation: QA/QC Welding/NDT Inspector

Duration: 10 Aug 2006 to 19 Jan 2012.

Responsibilities:

Careful study of project specification and drawings to indicate any contradiction between code and specification.

Prepare the Quality inspection plan & Inspection and testing plan according to project specification and relevant codes.

Receipt and review of Inspection Test Plan, Manufacturing procedure specification, quality plan from all subcontractors.

Preparation of Method statement of welding and NDT activities.

Carry out quality control and Inspections before, during and after welding activities.

To carry out the incoming plant material inspection according to relevant code, drawing and project specification.

To carry out WQT for welder Qualifications as per ASME, API or relevant standards.

Carry out important site inspections during assembly and welding of Oil Storage Tanks, Steel structure, Piping fabrication and erection.

Witness of different NDT techniques (PT, MT, RT,UT)

Monitoring and verification of local Post Welding Heat Treatment in piping, radiographic films interpretation, altogether with other NDT methods.

Inspection & monitoring of Hydro/Pneumatic Testing.

Developed project specific NDT & HSE documents in accordance with company’s standard operating procedures and applicable codes, standards and incorporating client’s requirements.

Complete Punch listing of the test systems to verify its compliance to drawings and specifications.

To attend meetings with Client to review QA/QC requirements and communicate with client for technical queries.

Reporting noncompliance and poor performance to QA/QC Manager.

SHUTDOWN EXPERIENCE:

Worked as a Welding/Piping/NDT Inspector,

Qurrayyah Independent Power Plant, KSA

Bosicor Oil Refinery(Old Section) Pakistan

Fatima Fertilizer Plant, Pakistan

PERSONAL:

Name : Muhammad Asif Shahzad

Date of Birth : 20-01-1987

Passport # : B2047431

Religion : Islam

Nationality : Pakistani

Driving License Saudi Arabia & Pakistan



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