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Mechanical Engineer, Maintenance Engineer

Location:
Zapote III, Cavite, 4102, Philippines
Posted:
November 11, 2018

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Resume:

ROGER ALBA APELO

OBJECTIVE

To fully serve the Company with sincerity, dedication and with strong determination to succeed in the field

of ENGINEERING AND MAINTENANCE, PLANT OPERATION MANAGEMENT, PROJECT MANAGEMENT using my skills, knowledge, expertize and long years of working experience in the field of Plant and Facilities Engineering, Equipment Maintenance, Operation, Standard Operating Procedures and Project Management Systems based on ISO 9001:2015 Certification and Sets of Standards.

PERSONALITY :

EMOTIONS : Dynamic and active, strong-willed and decisive and independent minded .

AT WORK : Born to be a leader, not easily discouraged, goal oriented, organizes well, often sees the whole picture and seeks practical solutions, spontaneous,results-oriented, stimulates activity and thrives on opposition, is usually right, often excels during emergencies and optimistic.

And Combination of the following;

EMOTIONS : Thoughtful, serious and deep, talented and creative, sensitive to others, self – sacrificing,

philosophical, artistic and idealistic.

AT WORK : Perfectionist, sets high standards, very schedule – oriented and detail conscious, neat and tidy, do things persistently and thorough, sees the problems, often finds creative solutions, a chart maker and planner, faithful and devoted, willing to listen to complaints, friendly,low profile, pessimistic.

SKILLS AND WORKING EXPERIENCE

With combined 35 years of solid hands-on working experience and knowledge of various

technical aspect of Plant and Facilities Equipment Maintenance and Operation Management

System, Engineering and Project Management Systems and Feed Mill Plant Operation and

Maintenance

Operations and Maintenance Management Systems of various Industrial Plant Equipment for

Utilities, Facilities, and Production Processes for food ( Meat Processing, Poultry Processing and

Dairy Milk Processing (Liquid, Powder and Ultra-High Temperature (UHT)), Semiconductor and

Pharmaceutical and Health Care Products Processes Manufacturing Plants and Feeds Milling

Plant operation management ( 5 Feedmill Plant) and design, construction, testing and commissioning

and Project Management for New Feedmill Plant as follows;

1.5 TPH Feedmill Plant - Tibungco, Davao ( 2015).

2.10 TPH Feedmill Plant – Cauayan, Isabela ( 2016 )

3.10 TPH Feedmill Plant – under construction, Tibungco, Davao ( 2017)

With Technical knowledge, skills and know how and long years of hands-on working experiences of

the following Utilities/ Facilities Equipment Operation and Maintenance;

.

8-MW Power Plant Generation and Distribution Systems.

Centralized Air-conditioning Systems, Equipment and Auxiliary Units. Controlled Room Temperature and

Relative Humidity, Area Zoning and Classification and Pressurized and De-pressurized Room Environment.

Heating Ventilating and Air-conditioning (HVAC) - PAC, Fan Coil Unit, AHU, CHILLERS ( water and brine units, absorption-type ), VENTILATING FAN UNITS and its control systems.

CO-GENERATION SYSTEM.- ( Diesel Engine Power Generations, Steam Generation and Air-conditioning)

AMMONIA GAS REFRIGERATION SYSTEM – Two-Stage Refrigeration System, Cold-Storage.

Refrigerated Cooled Rooms and ICE-MAKING REFRIGERATION SYSTEMS.

COMPRESSED DRIED AIR SYSTEMS and EQUIPMENT – Single and Double-stage Type Screw Compressor Units, and Refrigerated Air Dryer Units. Air Filtration Systems and Controls.

SATURATED STEAM BOILER SYSTEM (Bunker Fuel, Propane ) – Feed type, Exhaust Gas Fired Boilers (Water-tube and Fire-tube Type.)

VACUUM PUMPS, WATER PUMPS, HEAT EXCHANGER UNITS, COOLING TOWERS ( Evaporative and Natural Draft Type )

DEIONIZED and DEMINERALIZED PURIFIED WATER TREATMENT AND PROCESS PLANT

WASTE WATER TREATMENT PLANT ( Aerobic Process) and WATER SOFTENER SYSTEMS.

INDUSTRIAL ELECTRICAL SYSTEMS, (High and Low Voltage Distribution Systems), INSTRUMENTATION AND ELECTRONIC CONTROL SYSTEM.

FEEDS MILLING PLANT PRODUCTION OPERATION AND PROCESSES, EQUIPMENT AND MAINTENANCE MANAGEMENT.

COULD BE ABLE TO PLAN, DESIGN, CONSTRUCT, AND HANDLE PROJECT MANAGEMENT FOR THE CONSTRUCTION OF A COMPLETE FEEDMILL PLANT. IN DAVAO AND ISABELA AND EXTRUSION PLANT- MNILA

Environmental, Health and Safety(EHS) Management Systems, ISO 1400-Enviromental and Pollution Control and Waste Disposal Management Systems including PEST CONTROL MANAGEMENT

Quality Management Systems on TOTAL PRODUCTIVE MAINTENANCE, TOTAL QUALITY MANAGEMENT, HACCP, Current GOOD MANUFACTURING PRACTICES (cGMP), 5 S, QUALITY MANAGEMENT SYSTEM (QMS) – STANDARD OPERATING PROCEDURES (SOP) and WORK IINSTRUCTIONS (WI) for ISO 9002:2008 certification for food ( Meat Processing, Poultry Processing and Dairy Milk Processing (Liquid, Powder and UHT), Semiconductor, and Pharmaceutical and Health Care Products Processing Manufacturing Plants, and Feed Milling Manufacturing Plant

Extensive experience and hands-on knowledge on the establishment and implementation of a CMMS-(Computerized Maintenance Management System) – using SAP PLANT MAINTENANCE MODULE, that covers the effective implementation of EQUIPMENT CORRECTIVE, PREVENTIVE, PREDICTIVE AND RELIABILITY CENTERED MAINTENANCE MANAGEMENT, MAINTENANCE PLANS AND PROGRAMS AND ITS EFFECTIVE IMPLEMENTATIONS AT A LEAST COST.

BUILDING / FACILITIES /PROPERTY MANAGEMENT SYSTEMS ( BMS ) INCLUDING handling repair and improvement works, building modification, safety and security related works and maintaining equipment operation reliability at 24/7 . Design and implementation of Automatic Fire Alarm Systems, CCTV in compliance to both internal and external regulatory standards.

Extensive experience and hands-on knowledge on PROJECT MANAGEMENT SYSTEMS (PMS) thru proper and effective PLANNING, LEADING, ORGANIZING AND CONTROLLING MANAGEMENT SYSTEMS. Handling various CAPITAL EXPENDITURE (CAPEX) PROJECTS, including PROJECT COST ESTIMATES, BIDDING PROCESS and its efficient implementations until its completion.

As ENERGY MANAGER which in-charged in the implementation of all ENERGY CONSERVATION / COST REDUCTION PLANS AND PROGRAMS PROJECTS including the establishment of an effective COST REDUCTION MONITORING MANAGEMENT SYSTEM.

Formulation and Establishment of a COMPREHENSIVE TRAINING PROGRAMS for Engineering Department to strengthen the skills, knowledge, experiences, working efficiencies and productivity.

THIRD PARTY / VENDORS, Internal / External Clients MANAGEMENT,

DEPARTMENTAL BUDGET PREPARATIONS and its effective implementations thru proper controls and regular monitoring of annual budget on CAPEX, OPEX, MAINTENANCE and Manpower,.

COMPUTER LITERATE (Windows Applications, Lotus Notes. Microsoft Outlook, SAP –Plant

Maintenance Module Systems.

WORK EXPERIENCE

> October, 2016 – Present : VP for FEED MILL MANUFACTURING OPERATION

> November 17, 2014 - September, 2016 : promoted from AVP to VP for FEED MILL

OPERATION and concurrent VP for Engineering and Maintenance

November 17, 2014 to Present : PHILIPPINE FOREMOST MILLING CORPORATION (PFMC) - ( A sister Company of La Filipina Uygongco Group of Companies)

AVP FOR FEED MILLS OPERATION AND Concurrent VP for ENGINEERING AND MAINTENANCE – (Manila, Iloilo, Davao and Isabela Plant )

Directly reporting to Executive Vice President for Operation, Sales amd Marketing. Responsible for the oversight of all operation aspect of the entire PFMC Feed Mill Divisions. These aspects include management, planning, and execution of prompt, effective, and efficient performance as regards to PFMC feed mill operations requirements. All activities must be made in strict compliance with established ISO Standard Operating Procedures (SOP), Good Manufacturing Practices (GMP), company policies, procedures, Core Values, and Regulatory Requirements. Ensure optimum ideal level of the following feed mill operating concerns; Quality of finished products, Mill capacity, efficiency and equipment maintenance, Mill production performance, Mill Sanitation and Staff skills and efficiency. Develop and ensure strict implementation of the Divisions’ current and long term strategic plans and programs and provide inputs to enhance divisions’ efficiencies.

As concurrent VP for Engineering and Maintenance, main function is to develop, establish, and strictly implement an effective Preventive and Reliability Centered Maintenance Management System for Feed Mill Plant and Flour Mill Plant., Corn Mill Plant and Pasta Manufacturing Plant Process and Utilities Equipment, Electrical High and Low Voltage Distribution System including instrumentation and control system. Implement proper Project Management Systems on the implementation of initiated Improvement and CAPEX Projects.

In-Charged as Project Manager for the Design and Construction and Project Management for the THREE (3) new 5 and 10 TPH Feed Mill Plant in Davao ( 2015 and 2017) and another 10 TPH Feedmill Plant –Isabela ( 2016) including its production operation management.

May 8, 2006 to May 30,2013 : INTERPHIL LABORATORIES INC. ( A sister Company of Zuellig Group- Pharma Industries), Cabuyao, Laguna. ( TOLL- MANUFACTURING AND PACKAGING COMPANY OF PHARMACEUTICAL AND HEALTH CARE PRODUCTS for 18 of 25 Top Global Pharmaceutical Company . )

ENGINEERING AND MAINTENANCE DIVISION MANAGER – For Plant 1 and Plant 2.-

Directly responsible for the efficient operation and maintenance of all Plant Utilities/ Facilities and

Production Process Equipment on the aspect of mechanical, electrical, electronics and Instrumentations,

including building / grounds and facilities structures. Initiated all improvement projects, design

modifications, repairs and equipment trouble-shooting including project implementations purposely and

mainly in support to the Plant wide Equipment operational needs of various Production Mini-plant (Dry

Products, Liquid Products, Parenteral Products, Soft Gel, Creams and Ointments Plant and Central

Dispensing). Ensuring all Plant Equipment (Utilities/Facilities, HVAC, Central Laboratory, Power

Supply both High/Low Voltage its distribution systems, Purified and Waste Water Treatment Plant) are

efficiently and safely operating continuously in good and in tip top conditions. Initiate, implement and handles various ENERGY CONSERVATION AND COST REDUCTION CAPITAL

EXPENDITURE PROJECTS.

Under the direct supervision of the Vice President for Operation for Plant Management, directs all

resources available to achieve maximum reliability and availability of all Plant Utilities/Facilities and

Process / Production Equipment for 24 hours operation thru optimum level of Engineering/Maintenance

Management Systems.

October, 2002 to April 30, 2006 : ALASKA MILK CORPORATION, San Pedro, Laguna, Philippines

MAINTENANCE MANAGER – Plan, lead, organize, control and manage the Maintenance Department of Alaska Milk Corporation Manufacturing Plant at San Pedro, Laguna. It comprises of Four (4) Plant such as, Liquid Milk Plant, Powder Filled Milk Plant and Ultra-High Temperature ( UHT ) Plant 1 and 2 . Ensure the continuous operation of all Plant Utilities and Facilities and Production Processing Equipment and Implement the Comprehensive Preventive Maintenance Systems and Programs,Total Productive Maintenance, HACCP, GMP, TQM and Engineering Operating Systems and Procedures including handling various plant projects for improvements, expansions, repairs, fabrications, repairs and system modifications intended for higher and better productivity and efficiency. In-charged on Plant Fire and Safety Management Systems and Practices and Environmental Management Systems which includes securing Permits / Certifications from various Government Agencies such as DOLE, DENR, LLDA, ERC and REGIONAL BUREAU OF FIRE. Handling more than 84 regular personnel (Plant engineers, staffs, mechanics, electricians, electronic technicians, supervisors and foremen ) assigned to the Four (4 ) plant.

October, 1997 to September, 2002 : OPERATION AND MAINTENANCE TECHNOLOGY PHILIPPINES, INC. – Laguna,Philippines ( JAPANESE- OWNED and MANAGED CONTRACTED-MAINTENANCE SERVICES COMPANY )

ENGINEERING MANAGER - Plan, lead,organize, control and manage the Engineering

Department of the OMTPI which involve on a Contracted Equipment Operation and Maintenance Services for various Semi-conductor Manufacturing Plant ( Japanese owned and managed company ) for their Facilities and Utilities Equipment ( Power Generating Plant, Steam Boilers, Compressed Air Systems and Dyers units,HVAC Equipment (Chillers,AHU,PAC,FCU, OAC,Ventilating Units),Cooling Towers Electrical Control systems and other Plant equipment. ) . It also includes equipment repairs, trouble-shooting, preventive maintenance works,services and other contracted projects such as steel fabrication works, clean room operation and maintenance projects wherein quality standards, parameter limits,systems and procedures are strictly followed in accordance with the agreements. Technical consultation, project work planning, scheduling and implementations, manpower training and technical skills upgrading, project systems documentations and budget preparations, controls and implementations.

June, 1989 to September, 1997: SAN MIGUEL FOODS INCORPORATED ( SMFI ) – MAGNOLIA POULTRY PROCESSING PLANT ( MPPP ) – a subsidiary of SAN MIGUEL CORPORATION ( SMC )

Reason for Leaving : Company Early Retirement Program in response to 1997 Asian Financial Crisis.

February, 1996 to September, 1997: SMFI – MAGNOLIA POULTRY PROCESSING PLANT – Albay, Philippines

REGIONAL PROCESSING CENTER ( RPC ) MANAGER - manage and implement the SMFI’s visions and objectives for it’s Regional Operation Expansion Program for Magnolia Chicken Business Unit with lesser Capital Investment through TOLLING AGREEMENT with other Private Investor in the Bicol Region in putting-up the Processing Plant, equipment, operation and maintenance including the Broilers Contract Growing Operation. Plan, lead, organize, control and manage the PRODUCTION OPERATION of the Processing Plant with strict adherence to standard quality products, productivity and operation efficiencies based on the Quality Standard of SMFI-MPPP. Performs Production Planning, Coordination with Quality Assurance, Quality Controls and Logistics, Sales and Marketing and Plant Owner.

February, 1995 to February, 1996: SMFI – MAGNOLIA POULTRY PROCESSING PLANT ( MPPP ) – SMC Complex, San Fernando, Pampanga. ( Food and Chicken Processing Plant )

TECHNICAL SERVICES AND PROJECTS HEAD - Plan,lead, organize and control the Technical Services and Projects Section of the Engineering Department, which involved in Project Design, Planning, Conduct Feasibility Studies recommendation and implementation of various Mechanical, Civil, Electrical and Instrumentations intended to improve over-all Plant operation Efficiencies and Productivity that includes Cost – Reduction and Expansion Projects. Project Cost Estimates, Project Bidding Process, implementations and commissioning and all CAPEX Projects.

June, 1989 to February, 1995: SFMI – MAGNOLIA POULTRY PROCESSING PLANT ( MPPP ) -SMC Complex, San Fernando, Pampanga . ( Food and Chicken Processing Plant )

SHIFT SUPERVISING ENGINEER - Plan, lead, organize and control the Operation and Maintenance Section of the Engineering Department, which involved in the supervision of the operation and maintenance of all Plant Utilities and Facilities Equipment, including Production Processing Equipment. Plan and implement the scheduled equipment preventive maintenance program through effective implementations of the CMMS ( Computerized Maintenance Management System ) which is used in effective work planning, scheduling, monitoring, prioritizing and equipment spare parts inventory control. Ensuring a continuous operation of all Plant Equipment with NO - SHUTDOWN or BREAKDOWN through proper monitoring of all equipment standard operating parameter limits including guidelines and procedures and continuous of manpower skill upgrading, training, orientations and seminars.

July, 1984 to June, 1989: PHILIPPINE INTEGRATED MEAT CORPORATION

(Food and Meat Processing Plant ) – Pasig City, Philippines.

UTILITIES EQUIPMENT OPERATION AND MAINTENANCE SUPERVISOR - Plan, Lead, organize, control and supervise the Operation and Maintenance of all Plant Utilities Equipment such as ; two-stage Ammonia refrigeration System, cold storage room, ice – maker refrigeration system, saturated steam boilers, compressed air system and refrigerated air dryer units, centralized air-conditioning system and units. Plan and implement the scheduled equipment preventive maintenance plans and programs including repairs, trouble-shooting and fabrication works. Budget preparations, control and implementations.

EDUCATION :

Degree : BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING

School : MAPUA INSTITUTE OF TECHNOLOGY, Philippines – 1984

License : REGISTERED MECHANICAL ENGINEER - 1985, License No. 0031775

Member : PHILIPPINE SOCIETY OF MECHANICAL ENGINEERS

Post Graduate Studies : MASTER IN BUSINESS ADMINISTRATION (MBA ) – with 6 units ( Management and

Managerial Accounting )

> School : ATENEO DE MANILA UNIVERSITY, Philippines – 2002

PERSONAL DATA :

Date of Birth : January 27, 1962

Place of Birth : Roxas City, Capiz

Sex : Male

Civil Status : Married with five children

REFERENCES : WILL BE PROVIDED UPON REQUEST

ROGER A. APELO

Mailing Address : Block-2, Lot-3, Ecotrend Subdivision, Phase- I, San Nicolas 1, Molino Road, Bacoor City, Cavite 4102, Philippines

Cell (Personal): +63-927-***-****

Cell: (Company): +63-917-***-****

e-mail address: ac7ntq@r.postjobfree.com

ac7ntq@r.postjobfree.com



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