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Manager Personal Care

Location:
United States
Salary:
~40000$ / Annuam
Posted:
October 31, 2018

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Resume:

SUBODH KUMAR Mobile: +919********* E-Mail: ac7kg2@r.postjobfree.com

R&D / PRODUCT DEVELOPMENT, VALIDATION / TECNICAL SERVICES-, Ethoxylates and Application of EO Derivatives in Surfactant Specialty Chemicals,

OBJECTIVE : To work in a challenging environment to utilize my skills and abilities to achieve greater results

& move upward in my career. After all seeking to achieve the objective and mission of my organization.

PRESENTLY ENGAGED : As General Manager at M/S. Gee Aar Enterprises, Kashipur

PREVIOUS BRIEF FUNCTIONS:

I was working as Head-R&D in S S Industrial Corporation, New Delhi, deals in manufacturing of Value added specialty Chemicals during Oct. 2015 to March 2016,.

A dynamic professional with nearly 20 years of rich & extensive experience in Research & Development / Product Development, Validation/ Operation & Customer Support in Specialty Chemicals / EO Derivatives, Oil Field Chemicals, emulsifiers for Agro Toxicants, Polymers & Polyacrylamide during April 1995 to June 2015 and associated with M/s India Glycols Ltd., Kashipur (Uttarakhand) and retired as Sr. Manager – R&D during April 1995 to June 2015.

A keen planner, strategist & implementer with demonstrated abilities in developing cost effective, environment friendly quality products at commercial scale accelerating the business growth.

Expertise in process development and validation of EO derivatives, specialty chemicals and in process modification of existing products.

Adept in AlkoxylationTechnology with quality products.

Competent in Pilot Plant Operations and Microethoxylator for Alkoxylation and various reactions, purification under vacuum.

Ethoxylates of MeOH, NP, Castor Oil, RBFA, Oleic Acid, Oleyl alcohol, Steric acid /Alcohol, Lauryal alcohol. Etc….a number of hydrofobes.

Application of Ethoxylated products in speciality Chemical formulations in the fields of Agro Chemicals, Automobile Chemicals, Oil field Chemicals, Paints, fertilizer and textile oxilary Chemicalsetc..

Proficient in developing / improving processes and quality to stabilize products as per customer needs.

Worked in process and Application Development Section For :

Emulsifiers for Orchard Spray Oil, Glycol Ethers forBrake Fluid & B F Solvent, Automobile Antifreeze Coolant (OAT / HOAT / OEM), Oil Field Chemicals like Pour Point depressants for Lubricating oil and Crude oil, Demulsifiers, Bio-Diesel, Ethoxylation and Propoxylation, Emulsifiers for Paints, Defoamer for Fertilizers, Emulsifiers for Mining Explosives.

Proficient in developing / improving processes and quality to stabilize products as per customer needs.

Capable of calibrating the Instruments like FTRI, Particle size analyzer, Contact angle, Brookfield Viscometer, Surface Tensiometer, pH Meter, KF, balances and maintaining records.

Deft in managing Reduction of Waste including incineration of waste material.

Significant experience in providing support to user industries for joint bulk trials and troubleshooting.

Adroit in increasing customer base by providing technical support to internal marketing team.

Skills in TPM, TQM, SAP, 5S, ISO, etc..

RESPONSIBILITIES:

Product Management

Design & Development

Evolution &Development of Products as per customer specification.

Developing cost effective eco-friendly quality products for maintaining Zero customer complaint.

Control of non conforming product.

Process Mapping activity

R&D Pilot Plant Operations

New Laboratory Setup

Product Trouble shooting

RM & PM Quality Approval

New Vendor Development for RM and PM

Laboratory Documentation

Resource Optimization

Process improvement.

Process Enhancements

Training & Development

ISO & SAP documentation

Man power Management.

SKILL PROFILE:-

Validation at pilot plant, Implementation & Review of Design & Development.

Development & Commercialization of products based on Ethoxylation / Popoxylation / Sulphation / phosphation / Estrification / Polymerization etc. Reactions..

Internal ISO auditor for ISO 9001, 14000, 18000.

Complaint handling.

Resource management as per need.

Preparation of statically data of analysis for identifying the variation in existing product quality.

Training to subordinates regarding new development feasibility, troubleshooting& Instrument handling

Internal Seminar Co-ordinator.

Maintenance, AMC, spare of lab equipment arrangement activity.

Review and Implementation of modification of process & specifications as per plant process need.

Overseeing process development & quality of new product.

Setting up process lab starting from laboratory design, procurement of equipments like 10,20,50 kg glass reactors, KF, Potentiometric Titrator, Mettler Balance, pH Meter, Ovens, Muffle-Furness and other necessary equipments for product development & chemical analysis.

Creating & Updating procedures & implementation of systems as per ISO and SAP systems.

Maintaining laboratory equipment including cleaning, calibration and preventive maintenance.

Handling SAP for Inventory control, Sampling Procedure, New Product Code Request Process.

Internal ISO auditing (ISO-9000, ISO-14001 and OSHA-18001.)

DOCUMENTATION ACCOUNTABILITY:

Documents for ISO-9000, ISO-14001 and OSHA -18001.

Specification for raw materials and finished products.

Data for batch rectification and salvage of non confirming products.

MSDS and development format of new products.

Product technical literature, Story Boards.

Developing methods and validating analytical systems i.e. rigorous testing of the methods to

ensure that they are precise, accurate, reproducible, "fool-proof"& specific to the product, etc.

Reviewing SOP’s/technical specifications/ batch manufacturing record / validation protocols,

validation reports and other quality documents/ change-control procedures for SOP’s

Resolving all internal and external customer complaints; taking timely corrective & preventive

actions and preventing the recurrence.

DEVELOPMENT OF NEW PRODUCTS:

Coordinating with marketing team in new product development work, sharing and exchanging new

ideas for business growth.

Making prototypes of new products for physical & chemical analysis & evaluating physical &

chemical compatibility of substances with other ingredients.

Monitoring the stability of new products and existing products based on the analytical data and

control the product development work.

Pilot Plant Operations:Microethoxylator(EO Derivatives), Reaction units (Sulphation,

Phosphation, Esterification, Polymerization etc.).

PROCESS MODIFICATION:

Identifying scope for modifications in process flow, working practices, consumables etc. for

controlling & reducing conversion cost per unit produced.

Executing cost saving techniques/ measures and modifications to achieve substantial reduction

in expenditures (RMC) and work within the budget.

Quality Improvement of Tallow Amine Ethoxylates, Alcohol Ethoxylates, High Molecular weight PEGs.

TEAM HARMONY:

Leading, mentoring & monitoring the performance of project members to ensure efficiency in product

design, development and meeting of individual & group targets.

Creating and sustaining a dynamic environment that fosters development opportunities and motivates

high performance amongst team members.

PROCESS DVELOPMENT FOR :

New range of specialty Ethoxylates for Agro chemicals, Textiles, Personal Care & paper etc.

Very low PEG content in higher mole of ethoxylation.

Least free alcohol content in lower moles of alcohol ethoxylates.

Higher Polyethylene Glycols (PEG-10000 and more).

Synthetic alcohol ethoxylates.

Ethoxylation of blends of hydrophobes to get desired application..

DEVELOPMENT DOCUMENT CREATION:

All Product development related documents like testing procedure, instrument operating manuals work

instruction, validation record, etc.

ISO & safety manual.

Vendor assessment & RM specification format.

Specification of finished products.

EMPLOYMENT PROFILE

April 2016 to till now General Manager, M/S. Gee Aar Enterprises, Kashipur

Oct. 2015 to March 2016 Head (R&D), S S Industrial Corporation, New Delhi

April’95- to June 2015 Senior Manager (R&D), India Glycols Ltd., Kashipur, An ISO 001,18000,14000,

22000& SAP implemented Company manufactures Ethylene oxide, manufactures

Ethylene oxide, its derivatives, Glycol Ethers and acetates, Specialty Chemicals,

Industrial Gases, ENA, Liquor)

1986-87 Kendriya Vidyalaya ASC, Bareilly PGT (Chemistry)

1990 Kendriya Vidyalaya, IFFCO, Aonla Project, TGT

Growth Path 1986-87 & 1990 PGT & TGT at Kendriya Vidyalaya

April’95-to June 2015 Sr. Manager – R&D India Glycols Ltd.

Oct. 2015 to March 2016 Head (R&D), S S Industrial Corporation, New Delhi

April 2016 to till now General Manager, M/S. Gee Aar Enterprises, Kashipur

HIGH LIGHTS :

Actively handled multi segment assignments viz. Alkoxylation catering Textile Auxiliaries, paper Chemicals, Paints (Emulsion Polymerization) Chemicals, Personal Care Products at India Glycols Ltd.

Successfully developed :

-Very Low PEG content in higher moles of Ethoxylates by process modification at India Glycols Ltd.

-Achieved low alcohol content in lower moles of Alcohol ethoxylates at India Glycols Ltd.

-Reduced the cost of various Textile Auxiliaries thru in-house R&D by substituting cheaper ethoxylates at IGL.

- Studied the role of various catalyst on process and properties of EO derivatives at India Glycols Ltd.

-Significantly reduced the RMC of Products by replacing RM and modifying the process at India Glycols Ltd.

-Developed and commercialized numerous Textile, Automobile, Paints, Agro Chemicals, at India Glycols Ltd.

-Process development lab setting (Glass reactors) at India Glycols Ltd.

-Products to cater other industries viz. Paper chemical, EP Paints, Personal Care at India Glycols Ltd.

-Process Control and quality improvement of number of performance chemicals to cater Textile, Paper, EP Paints, --Personal care industries at India Glycols Ltd.

-Validated New Products for commercial production at India Glycols Ltd.

-Lab setting (Chemical Analysis Lab) at Kendriya Vidyalaya ASC, BareillY.

ACADEMIC CREDENTIALS

1992 Ph.D on Topic “Chromatographic Separation of some plant Organic Acids, Phenols and Inorganic Ions on Insoluble Matrials’ from Rohilkhand University, Bareilly, Uttar Pradesh,. .

The thesis covers:

Electro-chromatography of Amino Acids on Hydrous Bismuth (III)m Oxide Papers, Separation of Acidic Amino Acids.

Electro-chromatography of 40 metal Ions on Stannic (IV) Arseno-Antimonate papers, Separation of Chromium, Gold, Platinum & Uranium.

Thin Layer Chromatographic studies of various Phenols on Calcium Sulphate.

Chromatographic studies of various Phenols on hydrous Stannic (IV) Oxide Papers.

Article Published:

Thin Layer Chromatographic separation and identificationof some phenols on calcium sulphate: Determination of Phloroglucinol and Recorcinol. Indian Journal of Chemical Technology, Vol. 5, November 1998, pp. 383 – 386, Aditya K Mishraa*, Shri S K Agarwalb, Subodh Kumarb and Ram P S Rajputb*.Published by NISCOM (CSIR) India.

1983 M.Sc. (Organic Chemistry)from Rohilkhand University, Bareilly, Uttar Pradesh, Secured 66.6%

IT SKILLS: Well conversant with MS Office 2007, PowerPoint presentation, working in SAP Environment.

INDUSTRIAL TRAININGS ATTENDED

SAP training conducted by IGL SAP Team

Internal ISO Audit Training – 3 times.

Annual Internal Fire & Safety Training.

PERSONAL PROFILE

Date of Birth 09ht June 1957

Current Address C/O. Shi Madan Mohan Nainwal,452/1,Punjabi Colony, Behind Central Bank Of India.

Katoratal Ramnagar Road, Kashipur, Distt : U.S.Nagar, Uttaranchal, PIN : 244 713

Mob.: 983-***-**** / 980-***-**** / 843-***-****

Permanent Address 33, Charahi Neem, Bara Bazar,BAREILLY, U P.-243005, Phone: 902-***-**** /

Marital Status Married

No. of Dependents 2

Linguistic Abilities English & Hindi

Nationality Indian

Passport L9896753 valid up to 01/07/2024

Reference 1. Shri Sushil Kumar Ji, Corporate president, Reliance Industies limited

(Former G M, (MEG Plant), India Glycols limited)

2. Dr. R K Khandal, President (R&D), India Glycols limited

(Former Vice Chanceller, Gautam Budh Technical University, Lucknow).

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