Village:- Baradongal, P.O.:-Baradongal
P.S:- Arambagh, Dist.:-Hooghly
West Bengal, Pin: - 712617,
To grow with the growth of an organization, and rise to a successful position in the organization, which believes in professionalism, development of the individual and encourages sustained contribution.
Currently working with Essar Power Gujarat Limited (2X600MW) as ASSISTANT MANAGER From 10th April 2012 to till date in Boiler Mechanical Maintenance Department.
Boiler detail: Pulverized coal fired, subcritical, controlled-circulation, P-type, single furnace, single-reheat, tangential firing, balance draft, dry bottom boiler. Boiler output at BMCR: SH steam flow / Pr. / temp - 2060 TPH / 17.5 Mpa. / 541ºC, RH steam flow / Pr. / temp 1725 TPH / 3.8 Mpa. / 541ºC. Manufacturer Harbin Boiler Group Company Ltd.
Execution of Maintenance Activities and Spare Parts Planning
Working as a Maintenance Engineer in Boiler & its Auxiliaries with a target of Zero break down, to minimize equipment down time. Ensuring 100% completion of preventive maintenance as per the schedule and condition monitoring of all the equipment s to increase the plant availability.
Roles and Responsibilities
1.Preparation of daily job schedule & Involve for various maintenance activities of coal mill, coal feeder area which involves:
Coal mill journal roller servicing
Roller Spring tension setting
Bull ring segment replacement
Lube oil station maintenance
Coal feeder maintenance
Hot air damper and hot air gate maintenance
Cold air & Hot air damper and cold air & Hot air gate Inspection & maintenance and necessary rectification
Inspection and maintenance of Coal Mills and feeders, coal piping s
2.Maintaining the records of daily defects and coordinates the same with operation and mechanical maintenance department to attend the same.
3.Creation of material code for all the equipment s by detail study of the drawing.
4.Preparing all the monthly reports, shut down reports, MIS reports.
5.Preparation of daily job schedule & involve for various maintenance activities of Tri sector Air pre heater During Annual Over hauling which involves:
Seal gap checking
Replacement of seals where ever found damaged.(Radial seal, Bypass & Axial seal)
Rotor alignment checking
Seal Setting of Radial .Axial & Bypass Seals.
Inspection of Guide & support Bearings.
6. Preparation of daily job schedule & involve for various maintenance activities of Boiler Drum, Reheater & Superheater Safety Valves, All type of Control Valves, Gate Valves, Globe Valves, Ball Valves during Annual Over hauling which involves:
Valve s seat condition checking.
Seat lapping & cutting as per requirement.
Spindle run out checking.
Trevi test of safety valve.
Guide & Nozzle ring setting as per blow down & pop up of safety valve.
Cage & trim assembly checking & replaced/repaired as per requirement.
7. Preparation of the maintenance planning for the different activities involved in the major overhauling of Boiler and ensuring the completion of the same in the prescribed timeline. Activities include:
Preparation for cleaning and inspection of the pressure parts during Annual Shutdown
Cleaning of pressure parts by Hydro jet system
Thickness survey of the tubes in various regions of boiler
Drum internal inspection
Overhauling of the valves
Hydro test of pressure parts
Inspection of Coal nozzles and Oil nozzles
Overhauling of PA,FD & ID fans & compressor.
8. Replacement of two coal nozzles of burner block had been done in only two days because of proper job, manpower and resource planning.
9. Attending of boiler tube failure within 2 days by erection of sky climber.
10. Replacement of boiler circulation pump gasket (between pump and motor) completed within 2 days.
10. Installed external cooler for decrease the PA fan lube oil temperature of 6.5 drg C
11. Preventive,Predictive & overhauling maintenance of various pump like centrifugal pump, gear pump, screw pump, vertical screw & centrifugal pump, reciprocating pump.
11. Achieving 95% preventive maintenance work every month.
Power Shine Award, awarded by our Managing Director for Improvement in safety valves maintenance & Boiler Pressure part system to reduce heat loss during the year 2016-2017.
Best Trainer award for shearing knowledge on Construction & Maintenance of Valves by Essar Power Learning Center during the year 2016-2017 (ISO 9001:2015 Certified and Recognized by Central Electricity Authority, Ministry Of Power, Govt. of India)
Worked with Levcon Instrument Private Limited (Manufacture of Power Plant Equipment), at Kolkata (ISO 9001:2008) as a PRODUCTION ENGINEER from, 1st July 2009 to 28th February 2011.
Develop plan for production of Instrument as per market demand.
Plan development for material availability and its utilization as per demand of product and maintain its stock.
Maintain stock of material on daily basis and make the purchase order as per need and send to purchase department.
Strength and weakness analysis of labour force for assigning them work as per their capability.
Ensure the safe working environment in workshop area.
600 MW Simulator Training at ESSAR POWER GUJARAT LTD.
Completed One & Half month Rotational on Job Training regarding Power Plant Operation & Maintenance at Durgapur Project Ltd (DPL).
210 MW Simulator Training at NPTI-FARIDABAD.
Post Diploma Certificate in Thermal Power Plant familiarization in 2011-2012 from NATIONAL POWER TRAINING INSTITUE, DURGAPUR with 72% Marks.
Diploma in Mechanical Engineering in 2006-2009 from W.B.S.C.T.E with 77.5% Marks.
Higher Secondary school examination certificate (12th Standard) in 2006 from W.B.C.H.S.E with 63.3% Marks in Science stream.
Secondary school examination certificate (10th Standard) in 2004 from W.B.B.S.E with 73.37% Marks.
MS Office 2013, 2010, 2008 & 2007.
Working in SAP PM & MM module.
Date of Birth : 28th May, 1989
Father s name : Rabindranath Dey
Mother s name : Rupali Dey
Sex : Male
Nationality : Indian
Languages Known : English, Hindi, Bengali,
Marital Status : Married
Strengths : Self Motivated, Perfectionist, Self Confident, Dynamic, Pleasing Personality, Hard Work.